BOSCH REXROTH
R901153596
Proportional Directional Valves
IAC, STW 0195, STW 0196
BOSCH REXROTH
MATERIAL: R901153596
SUMMARY: IAC, STW 0195, STW 0196
Quantity in stock: 0
Set-up
The IAC-P valve basically consists of:
Housing (1) with connection surface Control spool (2) with compression spring (3) Solenoid and pole tube (4) with central thread Position transducer (5) Pressure sensor (6) Integrated digital control electronics IAC-P (7) with bus connection (X2) and central connector (X1).
Functional description
If solenoids (4) are not operated, spool position A → T (with version "0196-1X/1" additionally B → T) Functions: Flow control (Q) Pressure control (p) Substitutional control p/Q The command value presetting can alternatively be specified via an analog interface (X1) or via the field bus interface (X2, X3). The actual value signals are provided via an analog interface (X1) and can additionally be read out via the field bus (X2, X3). The controller parameters are set via the field bus (X2, X3). Separate supply voltage for bus/controller and power part (output stage) for safety reasons
The digital integrated control electronics enables the following error detection (diagnosis):
Cable break of pressure sensor supply line (6) Undervoltage Cable break position transducer (5) Communication error Watchdog Cable break of command value inputsThe following additional functions are available:
Pressure ramp Internal command value profile Enable function analog / digital Error output 24 V
WINPED PC program
To implement the project planning task and to parameterize the IAC-P valves, the user may use the WINPED commissioning software (see accessories):
Parameterization Diagnosis Comfortable data management on a PC PC operating systems: Windows 2000 or Windows XP|
Qsoll |
Q-Steuerung |
p-Regelung |
|
< 12 mA |
A → T |
inactive |
|
> 12 mA |
Substitutional closed-loop control: (A → T or P → A) |
|
Notice!
Due to the design principle, internal leakage is inherent to the valves, which may increase over the life cycle. The tank line must not be allowed to run empty. With corresponding installation conditions, a preload valve must be installed.
Important notice:
The PG fitting (11) must not be opened. Mechanical adjustment of the adjustment nut located below is prohibited and damages the valve!
|
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
||||
|
STW |
‒ |
/ |
V |
‒ |
24 |
‒ |
* |
|
01 |
3-way proportional directional valves with integrated digital control electronics IAC-P |
STW |
|
02 |
Size 6 |
0195 |
|
Size 10 |
0196 |
|
|
03 |
STW0196 Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) - Size 10 |
1X |
|
STW0195 Component series 20 ... 29 (20 ... 29: unchanged installation and connection dimensions) - Size 6 |
2X |
|
|
Rated flow NG6 (version "0195") |
||
|
04 |
P → A: 10 l/min; A → T: 20 l/min |
1 |
|
P → A: 20 l/min; A → T: 20 l/min |
2 |
|
|
Rated flow NG10 (version "0196") |
||
|
04 |
P → A: 65 l/min; A → T: 60 l/min; B → T: 60 l/min |
1 |
|
Seal material |
||
|
05 |
FKM seals |
V |
|
Pressure rating of the integrated pressure sensor |
||
|
06 |
50 bar |
3 |
|
160 bar |
5 |
|
|
250 bar |
8 |
|
|
07 |
Supply voltage 24 V |
24 |
|
Bus interface |
||
|
08 |
CANBus DS - 408 |
C |
|
Profibus DP V0/V1 |
P |
|
|
Electrical interface |
||
|
09 |
Command value ±10 V |
A6 |
|
Command value 4 to 20 mA |
F6
|
|
|
10 |
Further details in the plain text |
* |
For applications outside these parameters, please consult us!
general
|
Type |
STW 0195 | STW 0196 | |
|
Size |
6 | 10 | |
|
Installation position |
any, preferably horizontal | ||
|
Ambient temperature range |
°C |
-20 … +50 | |
|
Storage temperature range |
°C |
-20 … +80 | |
|
Weight |
kg |
2.4 | 6.5 |
hydraulic
|
Size |
6 | 10 | |||
|
Maximum operating pressure |
Port P (sensor 50 bar) |
bar |
50 | ||
|
Port P (sensor 160 bar) |
bar |
160 | |||
|
Port P (sensor 250 bar) |
bar |
250 | |||
|
Port T (sensor 50 bar) |
bar |
50 | |||
|
Port T (sensor 160 bar) |
bar |
160 | |||
|
Port T (sensor 250 bar) |
bar |
210 | |||
|
Port A (sensor 50 bar) |
bar |
50 | |||
|
Port A (sensor 160 bar) |
bar |
160 | |||
|
Port A (sensor 250 bar) |
bar |
250 | |||
|
Port B (sensor 50 bar) |
bar |
50 | |||
|
Port B (sensor 160 bar) |
bar |
160 | |||
|
Port B (sensor 250 bar) |
bar |
250 | |||
|
Nominal flow |
P → A |
l/min |
65 | ||
|
A → T, B → T |
l/min |
60 | |||
|
Control spool 1 |
P → A |
l/min |
10 | ||
|
A → T |
l/min |
20 | |||
|
Control spool 2 |
P → A |
l/min |
20 | ||
|
A → T |
l/min |
20 | |||
|
Maximum flow |
See performance limits | ||||
|
Hydraulic fluid |
see table | ||||
|
Hydraulic fluid temperature range |
°C |
-20 … +80 | |||
|
preferably |
°C |
+40 … +50 | |||
|
Viscosity range |
mm²/s |
20 … 380 | |||
|
preferably |
mm²/s |
30 … 46 | |||
|
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1) |
Class 20/18/15 according to ISO 4406 (c) | ||||
|
Hysteresis |
% |
≤ 0.1 | |||
|
Range of inversion |
% |
≤ 0.05 | |||
|
Response sensitivity |
% |
≤ 0.05 | |||
|
Zero shift upon change of |
Hydraulic fluid temperature |
%/10 K |
≤ 0.15 | ||
|
Operating pressure |
%/100 bar |
≤ 0.1 | |||
| 1) | The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter. |
|
Hydraulic fluid |
Classification |
Suitable sealing materials |
Standards |
|
|
Mineral oil |
HL, HLP, HLPD, HHVLP, HVLPD |
NBR / FKM |
DIN 51524 |
|
|
Bio-degradable |
Insoluble in water |
HETG |
NBR / FKM |
ISO 15380 |
|
HEES |
FKM |
|||
|
Soluble in water |
HEPG |
FKM |
ISO15380 |
|
|
Containing water |
Water-free |
HFDU, HFDR |
FKM |
ISO 12922 |
|
Containing water |
HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620) |
NBR |
ISO 12922 |
|
|
Important information on hydraulic fluids: |
||||
|
For more information and data on the use of other hydraulic fluids please contact us. There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.). The flash point of the process and operating medium used must be 40 K over the maximum solenoid surface temperature.
Flame-resistant - containing water: Bio-degradable and flame-resistant: If this hydraulic fluid is used, small amounts of dissolved zinc may get into the hydraulic system. |
||||
electrical
|
Size |
6 | 10 | ||
|
Voltage type |
Direct voltage | |||
|
Maximum current consumption |
of the amplifier |
A |
2 | |
|
of the amplifier (impulse current) |
A |
3 | ||
|
Maximum current |
Output stage |
A |
1.7 | |
|
Signal part |
A |
0.3 | ||
|
Actuated time 1) |
% |
100 | ||
|
Maximum coil temperature 2) |
°C |
150 | ||
|
Protection class according to DIN EN 60529 |
IP65 (with mating connector mounted and locked) | |||
|
Power supply |
V |
24 | ||
|
Supply voltage range |
V |
19.4 … 35 | ||
|
Admissible residual ripple |
Vpp |
2 | ||
|
Earthing (GND) |
V |
0 | ||
|
Enable input range |
"A6" |
V |
9 … 35 | |
|
"F6" |
V |
9 … 35 | ||
|
Command value input |
UQ "A6" |
mA |
10 | |
|
Command value input range |
UP "A6" |
mA |
0 … 10 | |
|
IQ and IP "F6" |
mA |
4 … 20 | ||
|
Actual value output |
UQ "A6" |
V |
± 10 | |
|
Actual value output range |
UP "A6" |
mA |
0 … 10 | |
|
IQ and IP "F6" |
mA |
4 … 20 | ||
|
Control voltage |
Level as for pin 1 | |||
|
0 V reference potential |
For pins 3, 6, 8 and 11 (connected to pin 2 in valve) | |||
|
Error output |
24 V (19.4 V to 35 V), 200 mA maximum load | |||
| 1) | Connect the valve to the supply voltage only when this is required for the functional sequence of the machine. |
| 2) | Due to the surface temperatures occurring at solenoid coils, the European standards ISO 13732-1 and ISO 4413 need to be adhered to. |
Sensor technology
|
Overload protection |
Sensor 50 bar |
bar |
110 |
|
Sensor 160 bar |
bar |
320 | |
|
Sensor 250 bar |
bar |
500 | |
|
Bursting pressure |
Sensor 50 bar |
bar |
200 |
|
Sensor 160 bar |
bar |
640 | |
|
Sensor 250 bar |
bar |
1000 | |
|
Characteristic curve deviation |
% |
< 0.2 | |
|
Hysteresis |
% |
< 0.1 | |
|
Repetition accuracy |
% |
< 0.05 | |
|
Setting time (10 ... 90 %) |
ms |
< 1 | |
|
Long-term drift (1 year) under reference conditions |
% |
< 0.1 | |
|
Conformity |
CE according to EMC directive EN 61000-6-2 / EN 61326-2-3 and EN 61000-6-3 / EN 61326-2-3 | ||
(measured with HLP46, ϑÖl = 40 ±5 °C)
Transition function with stepped electric input signals; A → T
STW0195
Transition function with stepped electric input signals; P → A
STW0195
Frequency response
STW0195
Flow characteristic curve STW0195
(A → T, Δp = 5 bar)
Flow characteristic curve STW0195
(P → A, Δp = 5 bar)
Performance limits STW0195
Position-controlled
P → A 10 l/min, A → T: 20 l/min - A → T)
P → A: 20 l/min, A → T: 20 l/min - A → T)
Performance limits STW0195
Position-controlled
P → A 10 l/min, A → T: 20 l/min - P → A)
Performance limits STW0195
Position-controlled
P → A 20 l/min, A → T: 20 l/min - P → A)
Transition function with stepped electric input signals; A → T, B → T
STW0196
Transition function with stepped electric input signals; P → A
STW0196
Frequency response
STW0196
Flow characteristic curve STW0196
(A/B → T, Δp = 5 bar)
Flow characteristic curve STW0196
(P → A, Δp = 5 bar)
Performance limits STW0196
Position-controlled (A → T)
Performance limits STW0196
Position-controlled (P → A)
Performance limits STW0196
Position-controlled (B → T)
STW0195
STW0196
Connector pin assignment X1, 11-pole + PE according to EN 175201-804
|
Pin |
Assignment of interface A6 |
Assignment of interface F6 |
|
1 |
24 VDC (u(t) = 19.4 V ... 35 V), Imax = 1.7 A (for output stage) |
|
|
2 |
0 V ≙ load zero, reference for pins 1 and 9 |
|
|
3 |
enable input 9 ... 35 V ≙ enable on |
|
|
4 |
± 10 V command value Q; Re > 50 kΩ |
4 ... 20 mA command value Q; Re = 100 Ω |
|
5 |
Reference for command values Q and p |
|
|
6 |
± 10 V actual value Q (limit load 5 mA) |
4 ... 20 mA actual value Q, (maximum load resistance 300 Ω) |
|
7 |
0 ... 10 V command value p; Re > 50 kΩ |
4 ... 20 mA command value p; Re = 100 Ω |
|
8 |
0 ... 10 V actual value p (limit load 5 mA) |
4 ... 20 mA actual value p, (maximum load resistance 300 Ω) |
|
9 |
Control voltage, level as pin 1, Imax = 0.3 A (for signal part and bus) |
|
|
10 |
0V reference potential for pins 3, 6, 8 and 11 (connected with pin 2 in valve) |
|
|
11 |
Error output 24 V (19.4 V ... 35 V), 200 mA maximum load |
|
|
PE |
connected to cooling element and valve housing |
|
Connector pin assignment for CAN bus X2/X3 (coding A), M12, 5-pole, pins/socket
|
Contact |
Pin assignment |
|
1 |
n.c. |
|
2 |
n.c. |
|
3 |
CAN_GND |
|
4 |
CAN_H |
|
5 |
CAN_L |
|
Transmission rate kbit/s |
20 ... 1000 |
|
Bus address |
1 ... 127 |
|
CAN-specific settings: |
|
Connector pin assignment for Profibus DP, X2/X3 (coding B), M12, 5-pole, socket/pins
|
Contact |
Pin assignment |
|
1 |
+ 5 V |
|
2 |
RxD/TxD-N (A line) |
|
3 |
D_GND |
|
4 |
RxD/TxD-P (B line) |
|
5 |
Shield |
|
Transmission rate up to 12 MBaud |
|
|
Bus address |
1 ... 126 |
|
Setting via DIL switch. The + 5 V voltage of the IFB-P serves to supply an external bus connection (as required) |
|
Notice:
We recommend connecting the shields on both sides via the metal housings of the plug-in connectors. Using connector pins will affect the effectiveness of the shielding effect!
Internal screens are not required.
Block diagram / pin assignment
Command value: Command value 12 ... 20 mA at pin 4 and reference potential at pin 5 result in flow from P → A.
Command value 4 ... 12 mA at pin 4 and reference potential at pin 5 result in flow from A → T.
Actual value: Actual value 12 ... 20 mA at pin 6 and reference potential at pin 10 result in flow from P → A.
Actual value 4 ... 12 mA at pin 6 and reference potential at pin 10 result in flow from A → T.
Connection cable: Recommendation:– up to 25 m cable length for pins 1; 2 and PE: 0.75 mm²; otherwise 0.25 mm²
– up to 50 m cable length for pins 1; 2 and PE: 1.00 mm²
STW0195
Dimensions in mm
|
1 |
Valve housing |
|
2 |
Proportional solenoid "b" with inductive position transducer |
|
3 |
Integrated digital control electronics |
|
4 |
Name plate |
|
5 |
Space required to remove the mating connector |
|
6 |
Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05 (with locating hole) |
Recommended valve mounting screws (separate order):
4 hexagon socket head cap screws ISO 4762 - M5 x 50 - 10.9-flZn-240h-L
Tightening torque MA = 7 Nm ± 10 %
Material no. R913000064 or
4 hexagon socket head cap screws ISO 4762 - M5 x 50 - 10.9
Tightening torque MA = 8.9 Nm ± 10 %
STW0196
Dimensions in mm
|
1 |
Valve housing |
|
2 |
Proportional solenoid "b" with inductive position transducer |
|
3 |
Integrated digital control electronics |
|
4 |
Name plate |
|
5 |
Space required to remove the mating connector |
|
6 |
Machined valve contact surface; Porting pattern according to ISO 4401-05-04-0-05 |
Recommended valve mounting screws (separate order):
4 hexagon socket head cap screws ISO 4762 - M6 x 40 - 10.9-flZn-240h-L
Tightening torque MA = 12.5 Nm ± 10 %, material no. R913000058 or
4 hexagon socket head cap screws ISO 4762 - M6 x 40 - 10.9
Tightening torque MA = 15.5 Nm ± 10 %
Notice:
The dimensions are nominal dimensions which are subject to tolerances.
Project planning and maintenance instructions
Connect the valve to the supply voltage only when this is required for the functional sequence of the machine. Do not use electrical signals provided via control electronics (e. g. "No error" signal) for switching safety-relevant machine functions (see also EN ISO 13849 "Safety of machinery – safety-related parts of control systems"). If electro-magnetic interference is to be expected, take appropriate measures ensuring the function (depending on the application, e. g. shielding, filtration). The devices have been tested in the plant and are supplied with default settings. Only complete devices can be repaired. Repaired devices are returned with default settings. User-specific settings will not be applied. The machine end-user will have to re-transfer the corresponding user parameters.|
The following is required for the parameterization via PC: |
CANopen |
PROFIBUS DP |
||
|
1 |
Interface converter |
(USB) |
VT‑ZKO‑USB/CA‑1‑1X/V0/0 |
VT‑ZKO‑USB/P‑1‑1X/V0/0 |
|
2 |
Commissioning software |
WinPed |
||
|
3 |
Connection cable |
3 m |
D-Sub / M12, coding A |
D-Sub / M12, coding B |
 |
||||
Port X1
|
Mating connector for X1 |
Dimensions |
Material number |
|
Mating connector according to DIN EN 175201-804 11-pole + PE, plastic version |
Without cable (assembly kit) |
R900884671 |
|
With cable set 2 x 5 m 12-pole |
R900032356 |
|
|
With cable set 2 x 20 m 12-pole |
R900860399 |
|
|
two cable ducts Ø 6 ... 8 mm  |
||
CAN bus (A coding)
|
Plug-in connector for X2 |
Dimensions |
Material number |
|
Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
 (Line diameter 6 ... 8 mm) |
R901076910 |
Profibus (B coding)
|
Plug-in connector for X2 and X3 |
Dimensions |
Material number |
|
X2 Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
 (Line diameter 6 ... 8 mm) |
R901075545 |
|
X3 Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
 (Line diameter 6 ... 8 mm) |
R901075550 |
Protective caps
|
Protective cap M12 |
Version |
Material number |
|
M12 protective cap |
 |
R901075563 |
|
M12 protective cap |
 |
R901075564 |