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HENGST FILTERS
1014270B
R928051452

$1,999.30

HENGST FILTERS

MATERIAL:  R928051452

SUMMARY:  

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The 445LEN inline filter is suitable for installation into pressure lines.

It basically consists of filter head (1), a screwable filter bowl (2), (size 1000 filter pipe with filter cover), filter element (3) as well as mechanical/visual maintenance indicator (4). In case of filters with low-pressure-differential-stable filter elements (= code letter pressure differential A), there is also an assembled bypass valve (5). Via the inlet, the hydraulic fluid reaches the filter element (3) where it is cleaned. The dirt particles filtered out settle in the filter element (3). Via the outlet, the filtered hydraulic fluid enters the hydraulic circuit.

The filter housing and all connection elements are designed so that pressure peaks – as they may e.g. occur in case of abrupt opening of large control valves due to the accelerated fluid quantity – can be securely absorbed.

As of size 0160, the standard equipment comprises a drain screw (6). With size 1000, the filter bowl has a two-part set-up. In this connection, the filter pipe is secured in the filter head against rotation.

By default, the filter is equipped with mechanical/visual maintenance indicator (4). The electronic switching element (7) which has to be ordered separately is attached to the mechanical/visual maintenance indicator (4) and held by means of a locking ring.

The electronic switching elements with 1 or 2 switching points are connected via a mating connector according to IEC-60947-5-2 or via a cable connection according to EN17301-803.

 

Variants

Order option Supplementary information -7

The standard outlet is closed by means of a SAE blind flange. The outlet is arranged to the top; in this way, the flow direction is angled by 90° to the top.

Order option Supplementary information -9

The bleeding is arranged at the hexagon of the filter bowl. The drain is located laterally at the filter head vis-à-vis the clogging indicator.

445LE(N)

technical illustration-1014270B-

Type 445LEN…

Assembly position

Maintenance indicator

Bleeding

Draining

0160-1000...9-V3

V3

On the filter bowl, top, G1/4

Opposite maintenance indicator

0160-1000...9-V9

V9

01

02

03

04

05

06

07

08

09

445LE

N

Series

01

Inline filter 450 bar

445LE

Filter element

02

with filter element according to DIN 24550

N

Size

03

LEN...
(filter element according to DIN 24550)

0040

0063

0100

0160

0250

0400

0630

1000

Filter rating in μm

04

Nominal

Stainless steel wire mesh, cleanable

G10

G25

G40

G60

G100

Absolute
(ISO 16889; βx(c) ≥ 200)

Non-woven glass fiber media, not cleanable

H3XL

H6XL

H20XL

Glass fiber material generation 5, non-reusable, not cleanable

PWR10

Pressure differential

05

max. admissible pressure differential of the filter element 30 bar, with bypass valve

A00

max. admissible pressure differential of the filter element 330 bar, without bypass valve

B00

Maintenance indicator

06

Maintenance indicator, mech./visual, switching pressure 5.0 bar - bypass cracking pressure 7 bar

V5,0

Maintenance indicator, mech./visual, switching pressure 8 bar - without bypass valve

V8,0

Seal

07

NBR

M

FKM

V

Connection

08

Frame size

0040

0063-0100

0160-0400

0630-1000

Connection

G1/2

X

X

R2

G3/4

X

X

 

R3

G1

X

 

R4

G1 1/2

R6

G 2

SAE 1 1/2″

X

S6

SAE 2″

X

X

S8

SAE 2 1/2"

X

S9

7/8-14 UNF-2B

X

U3

1 1/16-12 UN-2B

X

U4

1 7/8-12 UN-2B

X

U6

● =

Standard port

X =

Alternative connection possibility

Supplementary information

09

Outlet at top, outlet vis-à-vis, inlet closed (only with NG 0160…1000) 1)

7

Filter rotated by 180°, filter bowl can be screwed off upwards (only with NG 0160…1000), bleeding in the filter bowl, drain in the filter head

9

Additional threaded couplings, G 1/4, lateral (only with NG 0160...1000), not possible with 7 or 9

M

Maintenance indicator right (only with NG 0160...1000), not possible with M

V3

Maintenance indicator left (only with NG 0160...1000), not possible with M

V9

Manufacturer's inspection certificate M according to DIN 55350 T18 Z1

Z1

1) The option is only configurable with SAE flange connection

Further versions (filter materials, connections,...) are available upon request.

Filter rotated by 180° - order option "9"
Filter bowl can be screwed off upwards

Cannot be combined with “M”!
You must imperatively specify the position of the maintenance indicator ("V3" or "V9")

technical illustration-1014270B-

Outlet at top - order position "7"
Outlet vis-à-vis inlet closed

Cannot be combined with “M”!
You must imperatively specify the position of the maintenance indicator ("V3" or "V9")
In this version, the filter does not have any mounting possibility. The pipe fastening has to be positioned as close at the filter as possible so that the filter weight can be accepted.

technical illustration-1014270B-

2 additional Minimess connections on clean and dirt side

Cannot be combined with "7", "9", "V3" and "V9"

technical illustration-1014270B-

Possible positions of the mechanical-visual maintenance indicator

technical illustration-1014270B-

general

Size

0040 0063 0100 0160 0250 0400 0630 1000 0160…7 0250…7 0400…7 0630…7 1000…7 0160…9 0250…9 0400…9 0630…9 1000…9

Installation position

Vertical

Ambient temperature range

ϑ

°C

-10 … +65

Weight

m

kg

4.4 5 5.9 24 26 30 60 104 24 26 30 60 104 24 26 30 60 104

Volume

l

0.25 0.35 0.52 1.4 1.95 3.1 5 6.5 1.4 1.95 3.1 5 6.5 1.4 1.95 3.1 5 6.5

Material

Filter head

GGG

Filter bowl

Steel

Seals

NBR / FKM

Hydraulic fluid

Classification

Suitable sealing materials

Suitable adhesive

Standards

Mineral oil

HLP

NBR

Standard

DIN 51424

Bio-degradable

Insoluble in water

HETG

NBR

VDMA 24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA 24568

Flame-resistant

Water-free

HFDU, HFDR

FKM

VDMA 24317

Containing water

HFAS

NBR

DIN 24320

HFAE

NBR

HFC

NBR

VDMA 24317

Skydrol

EPDM

Special “H”

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

hydraulic

Size

0040 0063 0100 0160 0250 0400 0630 1000 0160…7 0250…7 0400…7 0630…7 1000…7 0160…9 0250…9 0400…9 0630…9 1000…9

Operating pressure

pmax

bar

450

Hydraulic fluid temperature range

ϑ

°C

-10 … +100

Minimum conductivity of the medium

pS/m

300

Fatigue strength according to ISO 10771

Load cycles

> 10⁶ with operating pressure

Filtration direction

From the outside to the inside

For applications outside these parameters, please consult us!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 1.5 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

445LEN0040-H3XL

technical illustration-1014270B-

445LEN0063-H3XL

technical illustration-1014270B-

445LEN0100-H3XL

technical illustration-1014270B-

445LEN0160-H3XL

technical illustration-1014270B-

445LEN0250H3XL

technical illustration-1014270B-

445LEN0400-H3XL

technical illustration-1014270B-

445LEN0630-H3XL

technical illustration-1014270B-

445LEN1000-H3XL

technical illustration-1014270B-

445LEN0040-H10XL

technical illustration-1014270B-

445LEN0063-H10XL

technical illustration-1014270B-

445LEN0100-H10XL

technical illustration-1014270B-

445LEN0160-H10XL

technical illustration-1014270B-

445LEN0250H10XL

technical illustration-1014270B-

445LEN0400-H10XL

technical illustration-1014270B-

445LEN0630-H10XL

technical illustration-1014270B-

445LEN1000-H10XL

technical illustration-1014270B-

445LEN0040…0100

technical illustration-1014270B-

445LEN0160…1000

technical illustration-1014270B-

445LEN0160…1000 version A7
Outlet at top, outlet vis-à-vis inlet closed

technical illustration-1014270B-

445LEN0160…1000 version A9
Filter rotated by 180°, filter head can be screwed off upwards

technical illustration-1014270B-

NG

A1

A2

A3 1)

A4

B1

ØB3

ØB4

C1 - Standard

ØC2 - Standard

C1 - SAE

ØC2 - SAE

C3

C4

C5

D1

D2

D3

D5

D6

E1

E2

E3

E4

E5

ØW1

ØW2

W3

W5

X1

X2

X3

X4

X5

X6

SW

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

0040 203 115 80 158 92 64 85 G 1/2 28 7/8-14 UNF-2B 34 M6 8 32.5 30 25 32 48 52 24
0063 266 115 80 221 92 64 85 G 1 41 1 1/16-12 UN-2B 41 M6 8 32.5 30 25 32 48 52 24
0100 356 115 80 311 92 64 85 G 1 41 1 1/16-12 UN-2B 41 M6 8 32.5 30 25 32 48 52 24
0160 344 192 120 262 164 114 150 G1 1/2 56 SAE 1 1/2″
1 7/8-12 UN-2B
65 M16 22 36.5 M12 28 52.5 55 30 52 G1/4 160 29.3 51.7 20 46 32
0250 434 192 120 352 164 114 150 G1 1/2 56 SAE 2″
1 7/8-12 UN-2B
65 M20 29 36.5 M12 28 52.5 55 30 52 G1/4 160 29.3 51.7 20 46 32
0400 584 192 120 502 164 114 150 G1 1/2 56 SAE 2″
1 7/8-12 UN-2B
65 M20 29 36.5 M12 28 52.5 55 30 52 G1/4 160 29.3 51.7 20 46 32
0630 656 261 160 550 200 140 200 G 2 72 SAE 2″ M20 33 M16 33 125 60 25 52 G1/4 200 29.3 51.7 20 65 41
1000 983.5 261 630 787.5 200 188 200 G 2 72 SAE 2 1/2" M24 33 M16 33 125 60 25 52 G1/4 200 29.3 51.7 20 65 41
0160…7 344 192 120 262 164 114 150 G1 1/2 56 SAE 1 1/2″
1 7/8-12 UN-2B
65 M16 22 36.5 M12 28 52.5 55 G1/4 160 29.3 51.7 20 46 32
0250…7 434 192 120 352 164 114 150 G1 1/2 56 SAE 2″
1 7/8-12 UN-2B
65 M20 29 36.5 M12 28 52.5 55 G1/4 160 29.3 51.7 20 46 32
0400…7 584 192 120 502 164 114 150 G1 1/2 56 SAE 2″
1 7/8-12 UN-2B
65 M20 29 36.5 M12 28 52.5 55 G1/4 160 29.3 51.7 20 46 32
0630…7 656 261 160 550 200 140 200 SAE 2″ M20 33 M16 33 125 60 G1/4 200 29.3 151.7 20 65 41
1000…7 983.5 264 630 787.5 200 188 200 SAE 2 1/2" M24 33 M16 33 125 60 G1/4 200 29.3 51.7 20 165 41
0160…9 344 192 120 262 164 114 150 G1 1/2 56 SAE 1 1/2″
1 7/8-12 UN-2B
65 M16 29 36.5 14 20 52.5 1 55 G1/4 160 29.3 51.7 20 46 32
0250…9 434 192 120 352 164 114 150 G1 1/2 56 SAE 2″
1 7/8-12 UN-2B
65 M20 29 36.5 14 20 52.5 1 55 G1/4 160 29.3 51.7 20 46 32
0400…9 584 192 120 502 164 114 150 G1 1/2 56 SAE 2″
1 7/8-12 UN-2B
65 M20 29 36.5 14 20 52.5 1 55 G1/4 160 29.3 51.7 20 46 32
0630…9 656 261 160 550 200 140 200 SAE 2″ M20 33 18 26 125 1 60 G1/4 200 29.3 51.7 20 65 41
1000…9 983.5 261 630 787.5 200 188 200 SAE 2 1/2" M24 33 18 26 125 1 60 G1/4 200 29.3 51.7 20 65 41
1) Servicing height for filter element exchange

Installation

The max. operating pressure of the system must not exceed the max. adm. operating pressure of the filter (see name plate).

During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered.

Easy filter element exchange is guaranteed in the installation position filter bowl vertically downwards. For filters with order option ‒ supplementary information 9 ‒ , the installation position is filter bowl vertically upwards. The maintenance indicator must be arranged in a well visible way.

Remove the plastic plugs in the filter inlet and outlet.

Ensure that the system is assembled without tension stress.

The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.

Commissioning:

Commission the system.

Notice:

There is no bleeding provided at the filter. However, some sizes and/or variants have optional threaded couplings which may also be used for bleeding.

If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electronic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. More details see data sheet 51450

The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element.

Decommission the system.

The operating pressure is to be release on the system side.

Via the drain screw (from NG0160 fitted by default), the oil on the dirt side can be drained.

Screw off the filter bowl (and/or bottom with NG1000).

Remove the filter element from the spigot by rotating it slightly.

Clean the filter components, if necessary.

Check the seals at the filter bowl for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”.

Filter elements made of wire mesh can be cleaned. For detailed cleaning instructions refer to data sheet 51420.

Install the new or cleaned filter element on the spigot again by slightly rotating it.

The filter is to be assembled in reverse order.

Please note:

Screw in the filter bowl to the stop, then screw out the filter bowl by 1/8 to 1/2 rotation again so that the filter bowl does not get stuck due to the pressure pulsation and can be easily released in case of maintenance works.

The torque specifications (“Tightening torques” chapter) are to be observed.

Commission the system and with order option - Amending information 9, bleed the filter.

Notice!

Assembly with filter bowl to the top is only admissible with the order option - Supplementary information 9. This variant ensures safe bleeding.

Safety instructions!

Assembly and disassembly only with depressurized system!

Filter is under pressure!

Remove the filter bowl only if it is depressurized!

Do not exchange the mechanical/visual maintenance indicator while the filter is under pressure!

If the flow direction is not considered during the assembly, the filter element will be destroyed. Particles will get into the system and damage downstream components.

Notes:

All works at the filter only be trained specialists.

Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used.

Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Inline filters are used in hydraulic systems for separating solid materials from the fluids and lubricating oils. They are intended for attachment in pipelines.

Electronic switching elements

WE-.SP

technical illustration-1014270B-

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-S02

Electronic switching elements

WE-S02

Max. operating pressure 40 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Pressure differential indicators for filters in pressure lines

WO-D01

technical illustration-1014270B-

Pressure differential indicators for filters in pressure lines

WO-D01

Max. operating pressure 450 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Classification according to the Pressure Equipment Directive

These inline filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).

For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.

They do not receive a CE mark.

 

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

These inline filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point:

WE-1SP-M12x1 and WE-1SP-EN175301-803

are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.

The inline filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:

Zone suitability

Gas

1

2

Dust

21

22

Possible circuit according to DIN EN 60079-14

technical illustration-1014270B-

Warning!

Explosion hazard due to high temperature! The temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken so that in the potentially explosive area, the max. admissible ignition temperature is not exceeded. When using the filters in potentially explosive areas, appropriate equipotential bonding has to be ensured. The filter is preferably to be earthed via the mounting screws. It has to be noted in this connection that paintings and oxidic protective layers are not electrically conductive. Maintenance only by specialists, instruction by the machine end-user acc. to DIRECTIVE 1999/92/EC appendix II, section 1.1. During filter element exchanges, the packaging material is to be removed from the replacement element outside the potentially explosive area. Functional and safety warranty only applicable when using genuine Rexroth spare parts.