HENGST OF NORTH AMERICA
1013331B
R928048992
HENGST OF NORTH AMERICA
MATERIAL: R928048992
SUMMARY:
Quantity in stock: 0
The switchable tank mounted return line filter is provided in the return line for direct attachment onto the tank of a hydraulic or lubrication system. It can also be used as filling or bypass filter. The filter basically consists of filter head (1) and switch-over fitting (2), filter bowl (3), cover (4), filter element (5) as well as a bypass valve (6), by default
Optionally, the filter is equipped with mechanical/visual maintenance indicator (7). The electronic maintenance indicator is connected via the electronic switching elements (8) with 1 or 2 switching points (see p. 5), which have to be ordered separately. For every filter housing, a switching element is required. The electronic switching element (8) is attached to the mechanical/visual maintenance indicator (7) and held by means of a locking ring.
Depending on the filter size, more additional functions are available - e.g. a breathing filter, surge protection (only for NG0040 - 0100) or outlet pipes in different lengths – in this connection, also refer to the chapter “Accessories”.
During operation, the hydraulic fluid reaches the filter housing via the inlet; here, it flows through the filter element (5) from the outside to the inside and is cleaned according to the filter rating. The dirt particles filtered out settle in the filter element (5). Via the outlet, the filtered hydraulic fluid enters the tank. In case of contamination, the necessary filter element exchange is displayed by the relevant maintenance indicator (7). Within the course of this exchange, you should also exchange the breathing filter element (only with NG0040-0100).
To this end, the system is manually switched to the clean filter element by means of the switch-over fitting (2). Permanent flow is guaranteed during the switching process.
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
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10TD |
‒ |
1X |
/ |
A00 |
‒ |
‒ |
‒ |
‒ |
Design |
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01 |
Double tank mounted return line filter 10 bar |
10TD |
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Filter element |
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02 |
with filter element according to DIN 24550 |
N |
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Size |
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03 |
TDN... |
0040 |
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0063 |
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0100 |
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0160 |
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0250 |
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0400 |
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0630 |
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1000 |
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TD... |
2000 |
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2500 |
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Component series |
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04 |
Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) |
1X |
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Filter rating in μm |
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05 |
Nominal |
Paper, not cleanable |
P10 |
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P25 |
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Nominal |
Stainless steel wire mesh, cleanable |
G10 |
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G25 |
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G40 |
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G60 |
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G100 |
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Absolute |
Non-woven glass fiber media, not cleanable |
H3XL |
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H6XL |
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H20XL |
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Glass fiber material generation 5, non-reusable, not cleanable |
PWR10 |
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Absolute |
Water-absorbing, not cleanable |
AS6 |
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AS10 |
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AS20 |
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Pressure differential |
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06 |
max. admissible pressure differential of the filter element 30 bar, with bypass valve |
A00 |
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Maintenance indicator |
(1 unit per filter side) |
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07 |
without maintenance indicator |
Bypass cracking pressure 3.5 bar |
0 |
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Pressure gauge 0...6 bar vis-à-vis port 1) |
Bypass cracking pressure 3.5 bar |
MB |
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Maintenance indicator, cover-mounted, mechanical/visual, switching pressure 2.2 bar |
Aluminium |
Bypass cracking pressure 3.5 bar |
MBV2,2 |
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Maintenance indicator, mech./visual, switching pressure 2.2 bar |
Polyamide |
Bypass cracking pressure 3.5 bar |
P2,2 |
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Maintenance indicator, mech./visual, switching pressure 0.8 bar |
Aluminium |
Bypass cracking pressure 3.5 bar |
V0,8 |
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Maintenance indicator, mechanical/visual, switching pressure 1.5 bar |
Aluminium |
Bypass cracking pressure 3.5 bar |
V1,5 |
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Maintenance indicator, mech./visual, switching pressure 2.2 bar |
Aluminium |
Bypass cracking pressure 3.5 bar |
V2,2 |
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Seal |
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08 |
NBR |
M |
|||||||
FKM |
V |
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Connection |
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09 |
Frame size |
0040-0100 |
0160-0250 |
0400 |
0630 |
1000 |
2000-2500 |
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Connection |
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G 1 |
● |
R4 |
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G 1 1/4 |
x |
R5 |
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G 1 1/2 |
● |
R6 |
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SAE 2 1/2" - 3000 psi |
● |
● |
S9 |
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SAE 3" - 3000 psi |
● |
● |
S10 |
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SAE 16" |
x |
U9 |
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SAE 20" |
x |
U5 |
|||||||
● |
Standard |
x |
optional |
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Supplementary information |
(multiple specifications possible) |
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10 |
Breathing filter with oil mist separator (only size 0040-0100) |
FN |
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Additional threaded couplings, G 1/4, lateral |
M |
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Installation plate (only NG0400-2500) |
MP |
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Without bypass valve |
NB |
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Outlet pipe L110 mm |
(only NG0040-0100, from NG0160 see chapter “Accessories”) |
R110 |
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Outlet pipe L150 mm |
(only NG0040-0100, from NG0160 see chapter “Accessories”) |
R150 |
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Outlet pipe L250 mm |
(only NG0040-0100, from NG0160 see chapter “Accessories”) |
R250 |
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Further versions (filter materials, connections,...) are available upon request. |
Hydraulic fluid |
Classification |
Suitable sealing materials |
Suitable adhesive |
Standards |
|
Mineral oil |
HLP |
NBR |
Standard |
DIN 51424 |
|
Bio-degradable |
Insoluble in water |
HETG |
NBR |
VDMA 24568 |
|
HEES |
FKM |
||||
Soluble in water |
HEPG |
FKM |
VDMA 24568 |
||
Flame-resistant |
Water-free |
HFDU, HFDR |
FKM |
VDMA 24317 |
|
Containing water |
HFAS |
NBR |
DIN 24320 |
||
HFAE |
NBR |
||||
HFC |
NBR |
VDMA 24317 |
|||
Skydrol |
‒ |
EPDM |
Special “H” |
‒ |
General
Type / version |
10 TDN | 10 TD | ||||||||||
Size |
0040 | 0063 | 0100 | 0160 | 0250 | 0400 | 0630 | 1000 | 2000 | 2500 | ||
Component series |
1X | |||||||||||
Connection |
Standard |
G1 1/2 | SAE 2 1/2", 3000 psi | |||||||||
optional |
SAE 16" | G 1 1/4, SAE 24" | ||||||||||
Ambient temperature range |
°C |
-10 … +65 | ||||||||||
Installation position |
Vertical | |||||||||||
Filtration direction |
From the outside to the inside | |||||||||||
Fatigue strength according to ISO 10771 |
> 10⁵ with max. operating pressure | |||||||||||
Material |
Filter cover |
carbon fiber reinforced plastic | Aluminium | |||||||||
Filter head |
Aluminium | |||||||||||
Filter bowl |
carbon fiber reinforced plastic | Steel, aluminized | ||||||||||
Seals |
NBR / FKM | |||||||||||
Weight |
kg |
4.46 | 4.86 | 5.26 | 14 | 15 | 23 | 27 | 61 | 68 | 79 |
hydraulic
Type / version |
10 TDN | 10 TD | ||||||||||
Size |
0040 | 0063 | 0100 | 0160 | 0250 | 0400 | 0630 | 1000 | 2000 | 2500 | ||
Flow, max. |
l/min |
62 | 80 | 95 | 260 | 320 | 560 | 630 | 1270 | 1600 | 1680 | |
Max. operating pressure |
bar |
10 | ||||||||||
Operating temperature range |
°C |
-10 … +100 | ||||||||||
Cracking pressure |
Bypass valve |
bar |
3.5 ±0.35 | |||||||||
Hydraulic fluid temperature range |
°C |
-10 … +100 | ||||||||||
Minimum conductivity of the medium |
pS/m |
300 |
Important information on hydraulic fluids!
For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.
Hydraulic fluid |
Classification |
Suitable sealing materials |
Suitable adhesive |
Standards |
|
Mineral oil |
HLP |
NBR |
Standard |
DIN 51424 |
|
Bio-degradable |
Insoluble in water |
HETG |
NBR |
VDMA 24568 |
|
HEES |
FKM |
||||
Soluble in water |
HEPG |
FKM |
VDMA 24568 |
||
Flame-resistant |
Water-free |
HFDU, HFDR |
FKM |
VDMA 24317 |
|
Containing water |
HFAS |
NBR |
DIN 24320 |
||
HFAE |
NBR |
||||
HFC |
NBR |
VDMA 24317 |
|||
Skydrol |
‒ |
EPDM |
Special “H” |
‒ |
For applications outside these parameters, please consult us!
Filter element (measured with mineral oil HLP46 according to DIN 51524)
Spec. weight: < 0.9 kg/dm3
Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0.5 bar
Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.
10TDN0040-H3XL
10TDN0063-H3XL
10TDN0100-H3XL
10TDN0160-H3XL
10TDN0250-H3XL
10TDN0400-H3XL
10TDN0630-H3XL
10TDN1000-H3XL
10TD2000-H3XL
10TD2500-H3XL
10TDN0040-H6XL
10TDN0063-H6XL
10TDN0100-H6XL
10TDN0160-H6XL
10TDN0250-H6XL
10TDN0400-H6XL
10TDN0630-H6XL
10TDN1000-H6XL
10TD2000-H6XL
10TD2500-H6XL
10TDN0040-H10XL
10TDN0063-H10XL
10TDN0100-H10XL
10TDN0160-H10XL
10TDN0250-H10XL
10TDN0400-H10XL
10TDN0630-H10XL
10TDN1000-H10XL
10TD2000-H10XL
10TD2500-H10XL
10TDN0040-H20XL
10TDN0063-H20XL
10TDN0100-H20XL
10TDN0160-H20XL
10TDN0250-H20XL
10TDN0400-H20XL
10TDN0630-H20XL
10TDN1000-H20XL
10TD2000-H20XL
10TD2500-H20XL
Length / height |
Width |
||||||||||||
Type |
A1 |
A2 1) |
A3 |
A4 |
A5 |
B1 |
B2 |
B3 |
B4 |
B5 |
B6 |
B7a |
B7b |
10TDN0040 |
103 |
100 |
87 |
69 |
35 |
335 |
45 |
130 |
86 |
67 |
140 |
116 |
109 |
10TDN0063 |
163 |
160 |
|||||||||||
10TDN0100 |
253 |
250 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Type 25TE0101
Ports |
Measuring ports |
|||||||||||
Type |
C1 |
⌀C2 |
C3 |
⌀C4 |
⌀C5 |
C6 |
⌀C7 |
D1 |
E3 |
E4 |
E5 |
|
Standard |
SAE flange |
|||||||||||
10TDN0040 |
G1 |
SAE 16 |
25 |
M10 |
90 |
115 |
45 |
71 |
12+2 |
86 |
90 |
G1 1/4 |
10TDN0063 |
||||||||||||
10TDN0100 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Length / height |
Width |
||||||||||
Type |
A1 |
A2 1) |
A3 |
A4 |
A5 |
B1 |
B2 |
B3 |
B4 |
B5 |
B6 |
10TDN0160 |
160 |
160 |
106 |
69 |
45 |
456 |
60 |
159 |
95 |
85 |
90 |
10TDN0250 |
250 |
250 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Type 25TE0101
Ports |
Measuring ports |
|||||||||||||
Type |
C1 |
⌀C2 |
C3 |
⌀C4 |
⌀C5 |
⌀C7 |
D1 |
E1 |
E2 |
E3 |
E4 |
E5 |
E6 |
|
Standard |
SAE flange |
|||||||||||||
10TDN0160 |
G1 1/2 |
SAE 20 |
G1 1/2 |
M10 |
140 |
185 |
129 |
12+2 |
15 |
10 |
116 |
120 |
G 1/4 |
G 3/4 |
10TDN0250 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Length / height |
Width |
|||||||||||||||
Type |
A1 |
A2 1) |
A3 |
A4 |
A5 |
B1 |
B2 |
B3 |
B4 |
B5 |
B6 |
B7 |
B8 |
B9 |
B10 |
B11 |
10TDN0400 |
255 |
335 |
176 |
69 |
105 |
500 |
143 |
220 |
117 |
105 |
110 |
720 |
205 |
190 |
238 |
738 |
10TDN0630 |
352 |
485 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Type 25TE0101
Ports |
Measuring ports |
|||||||||||||||
Type |
C1 |
⌀C2 |
C3 |
⌀C4 |
⌀C5 |
C6 |
⌀C7 |
⌀C8 |
⌀C9 |
D1 |
E1 |
E3 |
E4 |
E5 |
E6 |
|
Standard |
SAE flange |
|||||||||||||||
10TDN0400 |
SAE 2 1/2" |
‒ |
G2 |
M10 |
178 |
220 |
M12 |
160 |
202 |
M10 |
12+2 |
25 |
134 |
138 |
G 1/4 |
G 3/4 |
10TDN0630 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Length / height |
Width |
|||||||||||||||
Type |
A1 |
A2 1) |
A3 |
A4 |
A5 |
B1 |
B2 |
B3 |
B4 |
B5 |
B6 |
B7 |
B8 |
B9 |
B10 |
B11 |
10TDN1000 |
353 |
530 |
213 |
69 |
123 |
530 |
130 |
160 |
137 |
115 |
120 |
750 |
220 |
250 |
262 |
792 |
10TD2000 |
710 |
880 |
||||||||||||||
10TD2500 |
945 |
1130 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Type 25TE0101
Ports |
Measuring ports |
|||||||||||||||
Type |
C1 |
⌀C2 |
C3 |
⌀C4 |
⌀C5 |
C6 |
⌀C7 |
⌀C8 |
⌀C9 |
D1 |
E1 |
E3 |
E4 |
E5 |
E6 |
|
Standard |
SAE flange |
|||||||||||||||
10TDN1000 |
SAE 3" |
‒ |
G3 |
M10 |
202 |
250 |
M16 |
193 |
235 |
M10 |
12+2 |
35 |
145 |
149 |
G 1/4 |
G 3/4 |
10TD2000 |
||||||||||||||||
10TD2500 |
1) | Servicing height |
2) | Exact height, see “Maintenance indicator” |
Installation
The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see type plate).
When using a pressure gauge, the maximum permissible operating pressure is reduced to 6 bar. Before the assembly, the hole pattern of the tank must be compared to the dimensions from the “Dimensions” chapter.
It is strongly recommended to secure drain pipes longer than 400 mm with an inside tank mount bracket in order to avoid vibrations due to fluid flow in the tank. Additionally, it is necessary for maintenance work to ensure the filter bowl and the outlet pipe are pulled out of the filter head together.
During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered. With frame sizes 1000 up to 2500, the lifting eyes can be used as assembly aid. Perfect functioning is only guaranteed in the installation position filter bowl vertically downwards and ON the tank. The maintenance indicator must be arranged so it is easily viewed in operation.
Remove the plastic plugs in the filter inlet and outlet. Ensure that the system is assembled without tension stress. The optional electronic maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical optical maintenance indicator and held by means of the locking ring.
Commissioning:
Commission the system.
Switch the filter into the operating position; to do so, switch the switching lever to one of the two end positions. The filter side that is currently flown-through can be seen from the switching symbol at the switch-over.
Notice:
There is no bleeding provided at the filter.
Maintenance:
If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the electronic switching element opens / closes the circuit, the filter element is contaminated and needs to be replaced and cleaned respectively.
The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element.
Switch the switching lever to the opposite end position in order to switch to the clean filter side. Observe the switching symbol on the switching lever and/or the switch-over.
Screw off the filter cover and/or loosen the screws and remove the filter over upwards.
Notice:
Note that with lower ratings, it may take slightly longer to discharge the residual oil. If there is still residual oil in the filter bowl, the fluid has to be collected in a separate tank.
Remove the filter element together with the filter bowl. From frame size 0160, the filter bowls are equipped with removal brackets.
Remove the filter element from the spigot in the filter bowl by rotating it slightly.
Clean the filter components, if necessary.
Check the seals at filter cover and filter bowl for damage and replace them, if necessary. For suitable seal kits refer to chapter “Spare parts”.
Filter elements made of wire mesh can be cleaned. The efficiency of the cleaning process depends on the type of dirt and the amount of the pressure differential before the filter element exchange. If the pressure differential after the filter element exchange exceeds 150 % of the value of a brand-new filter element, the filter element made of wire mesh (G…) also needs to be replaced. For detailed cleaning instructions refer to data sheet “Filter elements”.
Install the new or cleaned filter element on the spigot again by slightly rotating it.
The filter is to be assembled in reverse order.
The torque specifications (“Tightening torques” chapter) are to be observed.
During the filter element exchange, the breathing filter element should be exchanged manually (only with NG 0040 to 0100)
Notice:
Assembly and disassembly only with depressurized system! For the filter element exchange refer to “Maintenance”. Tank is under pressure! Do not operate the switching lever during the filter element exchange. Do not exchange the mechanical/visual maintenance indicator while the filter is under pressure! If the flow direction is not considered during the assembly, the filter element will be destroyed. Particles will get into the system and damage downstream components All works at the filter only be trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.Tightening torques
Tank mounting |
|||||||||||||
Size |
0040 |
0063 |
0100 |
0160 |
0250 |
0400 |
0630 |
1000 |
2000 |
2500 |
|||
Screw/tightening torque with |
Nm |
max. |
6 Nm |
6 Nm |
|||||||||
Mounting screws |
4 x M10 x 30 |
8 x M10 x 25 |
8 x M12 x 25 |
||||||||||
Recommended property class of screw |
8.8 |
||||||||||||
Tank mounting |
|||||||||||||
Size |
0040 |
0063 |
0100 |
0160 |
0250 |
0400 |
0630 |
1000 |
2000 |
2500 |
|||
Screw/tightening torque with |
Nm |
max. |
‒ |
6 Nm |
|||||||||
Mounting screws |
‒ |
8 x M10 x 20 |
8 x M10 x 25 |
||||||||||
Recommended property class of screw |
‒ |
8.8 |
|||||||||||
Filter cover |
|||||||||||||
Size |
0040 |
0063 |
0100 |
0160 |
0250 |
0400 |
0630 |
1000 |
2000 |
2500 |
|||
Screw/tightening torque with |
Nm |
max. |
6 Nm 1) |
6 Nm |
6 Nm |
||||||||
Mounting screws |
‒ |
4 x M10 |
4 x M12 |
||||||||||
Recommended property class of screw |
‒ |
8.8 |
|||||||||||
Maintenance indicator |
|||||||||||||
Size |
0040 |
0063 |
0100 |
0160 |
0250 |
0400 |
0630 |
1000 |
2000 |
2500 |
|||
mechanical-visual and pressure gauge left |
Screw/tightening torque with |
Nm |
max. |
6 Nm |
|||||||||
mechanical-visual and pressure gauge left |
Screw/tightening torque with |
Nm |
max. |
6 Nm |
|||||||||
Tightening torque cubic connector screw |
Screw/tightening torque with |
Nm |
max. |
6 Nm |
Electronic switching elements
WE-.SP
Electronic switching elements
WE-.SP
Operating temperature -30 … +85 °CData sheet
Spare parts & repair
Electronic switching elements
WE-S02
Electronic switching elements
WE-S02
Max. operating pressure 40 bar Operating temperature -10 … +100 °CData sheet
Spare parts & repair
Backpressure indicators for return line filters
WO-S01
Backpressure indicators for return line filters
WO-S01
Max. operating pressure 10 bar Operating temperature -30 … +100 °CData sheet
Spare parts & repair
Backpressure indicators for return line filters
WO-S02
Backpressure indicators for return line filters
WO-S02
Max. operating pressure 10 bar Operating temperature -10 … +100 °CData sheet
Spare parts & repair
Classification according to the Pressure Equipment Directive
The return flow filter for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).
For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.
They do not receive a CE mark.
Use in potentially explosive areas according to directive 94/9/EC (ATEX)
The tank mounted return line filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these return flow filters do not have own ignition sources acc. to DIN EN 13463-1:2009.
According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.
The tank mounted return line filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:
Zone suitability |
||
Gas |
1 |
2 |
Dust |
21 |
22 |