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HENGST OF NORTH AMERICA
1007002B
R928030772

Name: HENGST OF NORTH AMERICA 1007002B
Brand: HENGST OF NORTH AMERICA
SKU: 1380127
Price: 685.15 USD
Availability: OutOfStock

$685.15

HENGST OF NORTH AMERICA

MATERIAL: R928030772

SUMMARY:

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Inline filters are used in hydraulic systems for separating solid materials from fluids and lubricating oils.

They are intended for attachment in pipelines.

The 245LE(N) inline filter is suitable for inline installation.

It basically consists of filter head (1), a screwable filter bowl (2), filter element (3) as well as mechanical/visual maintenance indicator (4). In case of filters with low-pressure-differential-stable filter elements (= code letter pressure differential A), there is an assembled bypass valve (5) by default.

Via the inlet, the fluid reaches the filter element (3) where it is cleaned. The dirt particles filtered out settle in the filter element (3). Via the outlet, the filtered fluid enters the hydraulic circuit.

The filter housing and all connection elements are designed so that pressure peaks - as they may e.g. occur in case of abrupt opening of large control valves due to the accelerated fluid quantity - can be securely absorbed. As of size 0160, the standard equipment comprises a drain screw (7).

By default, the filter is equipped with mechanical/visual maintenance indicator (4). The electronic switching element (8) which has to be ordered separately is attached to the mechanical/visual maintenance indicator (4) and held by means of a locking ring.

The electronic switching elements with 1 or 2 switching points are connected via a mating connector according to IEC-60947-5-2 or via a cable connection according to EN17301-803.

WARNING!

If the maintenance indicator for the element exchange is not observed, the bypass valve will open if the pressure differential increases. In this way, one part of the flow reaches the clean side of the filter without being filtered. Thus, effective filtration is no longer guaranteed.

245LE(N) NG0040 … NG0400

01	02	03		04	05		06		07		08		09
245LE	N		–			–		–		–		–

Frame size
01	Inline filter 250 bar						245LE
Filter element
02	with filter element according to DIN 24550						N
Size
03	LEN... (filter element according to DIN 24550)						0040
							0063
							0100
							0160
							0250
							0400
	LE... (filter element according to Bosch Rexroth standard)						0130
	LE... (filter element according to Bosch Rexroth standard)						0150
Filter rating in μm
04	Nominal		Stainless steel wire mesh, cleanable				G10
							G25
							G40
							G60
							G100
	Absolute (ISO 16889; βx(c) ≥ 200)		Non-woven glass fiber media, not cleanable				H3XL
							H6XL
							H10XL
							H20XL
			Glass fiber material generation 5, non-reusable, not cleanable				PWR10
Pressure differential
05	max. admissible pressure differential of the filter element 30 bar, with bypass valve						A00
05	max. admissible pressure differential of the filter element 330 bar, without bypass valve						B00
Maintenance indicator
06	Maintenance indicator, mech./visual, switching pressure 2.2 bar - bypass cracking pressure 3.5 bar						V2,2
06	Maintenance indicator, mech./visual, switching pressure 5.0 bar - bypass cracking pressure 7 bar						V5,0
Seal
07	NBR						M
07	FKM						V
Connection
08	Frame size	0040	0063-0100	0130-0150	0160-400
	Connection
	G1/2	●	X			Pipe thread according to ISO 228	R2
	G3/4	X	X				R3
	G1	X	●	X			R4
	G1 1/4			●	X		R5
	G1 1/2			X	●		R6
	SAE 1 1/2″				X	SAE flange 6000 psi	S6
	SAE 10	X				Pipe thread according to SAE J1926	U3
	SAE 12		X				U4
	SAE 20			X			U5
	SAE 24				X		U6
	● =	Standard port
	X =	Alternative connection possibility
Supplementary information
09	Manufacturer's inspection certificate M according to DIN 55350 T18						Z1
Further versions (filter materials, connections,...) are available upon request.

For applications outside these parameters, please consult us!

general

Size			0040	0063	0100	0130	0150	0160	0250	0400
Installation position			vertical
Ambient temperature range 1)		°C	-10 … +65
Storage conditions 2)	Seal	°C	-40 ... +65
Storage conditions 2)	Seal FKM	°C	-20 ... +65
Weight	Filter	kg	3.2	3.8	4.2	6.95	7.25	11.5	12.2	13.8
Weight	Filter bowl	kg	0.57	1.03	1.44	1.93	2.27	2.49	3.33	4.72
Volume		l	0.21	0.38	0.53	0.76	0.96	1.13	1.6	2.4
Material	Filter head		GGG
	Filter bowl		Steel
	Bypass valve		Aluminum / steel / POM
	Seals		NBR / FKM
	visual maintenance indicator		Brass
	Electronic switching element		Plastic PA6

1)	short periods down to -30 °C
2)	max. relative air humidity 65 %

hydraulic

Size			0040	0063	0100	0130	0150	0160	0250	0400
Maximum operating pressure		bar	250
Hydraulic fluid temperature range		°C	-10 … +100
Minimum conductivity of the medium		pS/m	300
Fatigue strength according to ISO 10771 1)	Load cycles		> 10⁶ with operating pressure
Type of pressure measurement			Pressure differential
Cracking pressure of the bypass valve	by switching pressure 2.2 bar	bar	3.5 ±0.35
Cracking pressure of the bypass valve	by switching pressure 5 bar	bar	7 ±0.5
Filtration direction			From the outside to the inside

1)	The service life of the components is e.g. influenced by: - The individual load frequency of the application - The actually occuring pressure increase rate The technical specifications apply complying with the specified performance limits. Extended operational resistance/load change upon request.

Compatibility with permitted hydraulic fluids

Hydraulic fluid		Classification	Suitable sealing materials	Suitable adhesive	Standards
Mineral oil		HLP	NBR	Standard	DIN 51424
Bio-degradable	Insoluble in water	HETG	NBR		VDMA 24568
	Insoluble in water	HEES	FKM		VDMA 24568
	Soluble in water	HEPG	FKM		VDMA 24568
Flame-resistant	Water-free	HFDU, HFDR	FKM		VDMA 24317
	Containing water	HFAS	NBR		DIN 24320
		HFAE	NBR		DIN 24320
		HFC	NBR		VDMA 24317

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

Tightening torques

Fastening

Series 245…	LEN0040	LEN0063	LEN0100	LE0130	LE0150	LEN0160	LEN0250	LEN0400
Schraube / Anziehdrehmoment bei μges = 0,14	M6 / 4,5 Nm ± 10 %
Quantity	4
Recommended property class of screw	8.8
Minimum screw-in depth	6 + 1 mm

Filter bowl and maintenance indicator

Series 245…	LEN0040	LEN0063	LEN0100	LE0130	LE0150	LEN0160	LEN0250	LEN0400
Tightening torque filter bowl	50 Nm + 10 Nm
Tightening torque maintenance indicator	max. 50 Nm
Tightening torque cubic connector screw Switching element EN-175301-803	M3 / 0,5 Nm

Complete filter without maintenance indicator

Use/assignment			Gas 2G	Dust 2D
Assignment			Ex II 2G c IIC TX
Conductivity of the medium	min.	pS/m	300
Dust accumulation	max.	mm	-	0.5

Electronic maintenance indicator in the intrinsically safe electric circuit

Use/assignment			Gas 2G	Dust 2D
Assignment			Ex II 2G Ex ib IIB T4 Gb	Ex II 2D Ex ib IIIC T100°C Db
Perm. intrinsically safe electric circuit			Ex ib IIC, Ex ic IIC	Ex ib IIIC
Switching voltage Ui	max.	V AC/DC	150
Switching current Ii	max.	A	1
Switching power Pi	max.		1,3 W T4 Tmax 40 °C 1 W T4 Tmax 80 °C	750 mW Tmax 40 °C 550 mW Tmax 100 °C
Maximum surface temperature		°C	-	100 1)
Inner capacity Ci			neglectable
Inner inductivity Li			neglectable
Dust accumulation	max.	mm	-	0.5

1)	The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here.

Filter element (measured with mineral oil HLP46 according to ISO 3968)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 1.5 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth Filter Select“ design software.

245LEN0040-H3XLA00-V5,0-M-R2

245LEN0063-H3XLA00-V5,0-M-R4

245LEN0100-H3XLA00-V5,0-M-R4

245LE0130-H3XLA00-V5,0-M-R5

245LE0150-H3XLA00-V5,0-M-R5

245LEN0160-H3XLA00-V5,0-M-R6

245LEN0250-H3XLA00-V5,0-M-R6

245LEN0400-H3XLA00-V5,0-M-R6

245LEN0040-H10XLA00-V5,0-M

245LEN0063-H10XLA00-V5,0-M

245LEN0100-H10XLA00-V5,0-M

245LE0130-H10XLA00-V5,0-M

245LE0150-H10XLA00-V5,0-M

245LEN0160-H10XLA00-V5,0-M

245LEN0250-H10XLA00-V5,0-M

245LEN0400-H10XLA00-V5,0-M

Symbols

245LE(N) NG0040 … NG0400

Dimensions in mm

Type	A1	A2	A3 1)	A4	A5	A6	B1 2)	B2	B3	ØB4	ØB5	ØB6	ØB7	B8	C1 connection					C3	C4	C5	C6	SW
Type	A1	A2	A3 1)	A4	A5	A6	B1 2)	B2	B3	ØB4	ØB5	ØB6	ØB7	B8	Standard R…	ØC2	Optional U…	ØC2	Optional S…	C3	C4	C5	C6	SW
	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm		mm		mm			mm		mm	mm
245LEN0040	200	94	120	156	25	146	92	60	25	85	55	32	34	46	G1/2	28	SAE 10 7/8-12 UNF-2B	41		M16	22	M6	8	19
245LEN0063	264		120	220	25	146	92	60	25	85	55	32	34	46	G1	41	SAE 12 1 1/16-12 UN-2B	41		M16	22	M6	8	19
245LEN0100	354		120	310	25	146	92	60	25	85	55	32	34	46	G1	41	SAE 12 1 1/16-12 UN-2B	41		M16	22	M6	8	19
245LE0130	324	121	140	270	38	173	122	80	30	116	77	32	32	61	G1 1/4	51	SAE 20 1 5/8-12 UN-2B	58		M16	22	M6	8	24
245LE0150	374	121	140	320	38	173	122	80	30	116	77	32	32	61	G1 1/4	51	SAE 20 1 5/8-12 UN-2B	58		M16	22	M6	8	24
245LEN0160	356	131	120	302	38	183	152	70	30	135	98	32	32	76	G1 1/2	56	SAE 24 1 7/8-12 UN-2B	65	SAE 1 1/2″, 3000 psi	M16	22	M6	8	27
245LEN0250	392		120	338	38	183	152	70	30	135	98	32	32	76	G1 1/2	56	SAE 24 1 7/8-12 UN-2B	65	SAE 1 1/2″, 3000 psi	M16	22	M6	8	27
245LEN0400	542		120	488	38	183	152	70	30	135	98	32	32	76	G1 1/2	56	SAE 24 1 7/8-12 UN-2B	65	SAE 1 1/2″, 3000 psi	M16	22	M6	8	27

1)	Servicing height for filter element exchange
2)	With SAE flanges, dimension B1 is reduced by 4 mm

The max. operating pressure of the system must not exceed the max. adm. operating pressure of the filter (see name plate). During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered. Easy filter element exchange is guaranteed in the installation position filter bowl vertically downwards. The maintenance indicator must be arranged in a well visible way. Remove the plastic plugs in the filter inlet and outlet. Ensure that the system is assembled without tension stress. The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.

WARNING!

Assemble and disassemble only with depressurized system! Filter is pressurized! Remove the filter bowl only if it is not under pressure! Do not exchange the optical/mechanical maintenance indicator while the filter is under pressure! If the flow direction is not considered during assembly, the filter element will be destroyed. Particle contaminates could enter the system and damage the downstream components.

Commission the system.

Notice:

There is no bleeding provided at the filter.

If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electronic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element. Decommission the system. The operating pressure is to be release on the system side.

Notice:

There is no bleeding provided at the filter.

Via the drain screw (from size 0160 fitted by default), the oil on the dirt side can be drained. Screw off the filter bowl. Remove the filter element from the spigot by rotating it slightly. Clean the filter components, if necessary. Check the seals at the filter bowl for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”. Filter elements made of wire mesh can be cleaned. Install the new or cleaned filter element on the spigot again by slightly rotating it. The filter is to be assembled in reverse order. The torque specifications (“Tightening torques” chapter) are to be observed. Commission the system.

Notices:

All maintenance of the filter should be performed by trained specialists. Proper function and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

4P Z24

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

4P Z24

For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2

Data sheet

Spare parts & repair

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line

4P Z24 +

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line

4P Z24 +

For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2

Data sheet

Spare parts & repair

Filter element

2.

Filter element

2.

Size 0040 … 1000 Pressure differential 330 bar Filter rating 1 µm Filter area 4.8 m² Operating temperature range -10 … +100 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-.SP

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-S02

Electronic switching elements

WE-S02

Max. operating pressure 40 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Pressure differential indicators for filters in pressure lines

WO-D01

Pressure differential indicators for filters in pressure lines

WO-D01

Max. operating pressure 450 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Seal

D245LE

Seal

D245LE

Classification according to the Pressure Equipment Directive

These inline filters for hydraulic applications according to 51421 are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).

For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.

They do not receive a CE mark.

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

These inline filters according to 51421 are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point:

WE-1SP-M12x1 (R928028409)

WE-1SP-EN175301-803 (R928036318)

are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.

The inline filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:

	Zone suitability
Gas	1	2
Dust	21	22

Possible circuit according to DIN EN 60079-14

WARNING!

Explosion hazard due to high temperature! The temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken so that in the explosive area, the max. admissible ignition temperature is not exceeded. When using the inline filters in accordance with 51421 in potentially explosive areas, appropriate equipotential bonding has to be ensured. The filter is preferably to be grounded via the mounting screws. It has to be noted in this connection that paintings and oxidic protective layers are not electrically conductive. During filter element exchanges, the packaging material is to be removed from the replacement element outside the explosive area

Notices:

Maintenance only by trained specialists, instruction by the machine end-user acc. to DIRECTIVE 1999/92/EC appendix II, section 1.1 Warranty is only applicable when using genuine Rexroth spare parts

HENGST OF NORTH AMERICA1007002BR928030772

WARNING!

245LE(N) NG0040 … NG0400

general

hydraulic

Compatibility with permitted hydraulic fluids

Important information on hydraulic fluids!

Tightening torques

Fastening

Filter bowl and maintenance indicator

Complete filter without maintenance indicator

Electronic maintenance indicator in the intrinsically safe electric circuit

245LEN0040-H3XLA00-V5,0-M-R2

245LEN0063-H3XLA00-V5,0-M-R4

245LEN0100-H3XLA00-V5,0-M-R4

245LE0130-H3XLA00-V5,0-M-R5

245LE0150-H3XLA00-V5,0-M-R5

245LEN0160-H3XLA00-V5,0-M-R6

245LEN0250-H3XLA00-V5,0-M-R6

245LEN0400-H3XLA00-V5,0-M-R6

245LEN0040-H10XLA00-V5,0-M

245LEN0063-H10XLA00-V5,0-M

245LEN0100-H10XLA00-V5,0-M

245LE0130-H10XLA00-V5,0-M

245LE0150-H10XLA00-V5,0-M

245LEN0160-H10XLA00-V5,0-M

245LEN0250-H10XLA00-V5,0-M

245LEN0400-H10XLA00-V5,0-M

Symbols

245LE(N) NG0040 … NG0400

WARNING!

Notice:

Notice:

Notices:

Classification according to the Pressure Equipment Directive

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

Possible circuit according to DIN EN 60079-14

WARNING!

Notices:

HENGST OF NORTH AMERICA
1007002B
R928030772