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HENGST OF NORTH AMERICA
1004584B
R928018864

$361.67

HENGST OF NORTH AMERICA

MATERIAL:  R928018864

SUMMARY:  

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Function, section

The tank breathing filter guarantees air exchange in the fluid tank. Depending on the machine cycles, air can be pulled into the tank with contamination when a breather filter is not used. A tank breather filter will accomplish both the

pressure equalization and air filtration preventing contamination from entering the tank through the air exchange.

It basically consists of a threaded cover (1), a filter element (2) and a bottom housing (3) to accommodate the filter element.

The contaminated air is transported through the filter element into the hydraulic tank (T) via the opening (A). Only filtered air enters the tank. Escaping air is also directed through the filter element.

 

Version TLF I 1-25 ... 6-80

All sizes have an internal thread.

 

Version TLF II 1-25 ... 6-80

All sizes have a male thread.

 

Version TLF III 1-25 ... 6-80

All sizes have a male thread. Version III also has a 130 μm filling strainer (4).

 

When air humidity is high or when there are large temperature variations, the exchanged air may condense and promote the oxidation process of the oil. This leads to corrosion and damage to the fluid tank.

In this case, we recommend use of our “AS10” waterabsorbent filter material to dry the incoming air.

technical illustration-1004584B-

01

02

03

04

05

06

07

08

09

10

11

12

TLF

S00

0

0

0

00

0

0

Series

01

Tank breathing filter

TLF

Connection

02

Internal thread

I

Male thread

II

Male thread and filling strainer

III

Size

03

TLF ...

1-25

2-32

3-40

4-50

5-65

6-80

Filter rating in μm

04

Absolute

Glass fiber material, not cleanable

Air retention, ASHRAE 52.1, test dust SAE fine: 95% for particles > 0,3 μm

H10XL

Nominal

Filter paper, not cleanable

Air retention, ASHRAE 52.1, test dust SAE fine: 95% for particles > 1,24 μm

P10

Pressure differential

05

Max. admissible pressure differential of the filter element 1 bar

S00

Solenoid

06

Without

0

Valve

07

Without

0

Maintenance indicator

08

Without

0

Connection

09

Frame size

1-25

2-32

3-40

4-50

5-65

6-80

00

Connection

G1

G1 1/4

G1 1/2

G2

G2 1/2

G3

Seal

10

NBR seal

M

FKM seal

V

Material

11

Standard

0

Supplementary information

12

Without

0

General

Type

TLF I TLF II TLF III

Size

1-25 2-32 3-40 4-50 5-65 6-80 1-25 2-32 3-40 4-50 5-65 6-80 1-25 2-32 3-40 4-50 5-65 6-80

Installation position

Tank mounted filters

Connection

Standard

G1 G1 1/4 G1 1/2 G2 G2 1/2 G3 G1 G1 1/4 G1 1/2 G2 G2 1/2 G3 G1 G1 1/4 G1 1/2 G2 G2 1/2 G3

Operating temperature range

°C

-40 … +100

Ambient temperature range

°C

-40 … +65

Storage conditions 1)

Seal

°C

-40 ... +65

Seal FKM

°C

-20 ... +65

Material

Filter cover

Polyamide or tin-coated steel

Seals

NBR / FKM

Filter bottom

Tin-coated steel

Filling strainer

Stainless steel / aluminium

Weight

kg

0.5 0.6 2 1.6 1.5 2.4 0.6 0.7 2.3 1.7 1.8 2.7 0.7 0.8 2.4 1.8 1.6 2.5
1) max. relative air humidity 65 %

For applications outside these parameters, please consult us!

Compatibility with permitted hydraulic fluids

TLF II; TLF III

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oil

HLP

NBR

DIN 51524

Other hydraulic fluids upon request.

TLF I

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oil

HLP

NBR

DIN 51524

Bio-degradable

Insoluble in water

HETG

NBR

VDMA 24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA 24568

Flame-resistant

Water-free

HFDU, HFDR

FKM

VDMA 24317

Containing water

HFAS

NBR

DIN 24320

HFAE

NBR

HFC

NBR

VDMA 24317

Important information on hydraulic fluids:

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us.

 

• Flame-resistant - containing water:

due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper (cellulose) must not be used, filter elements with glass fiber material must be used instead.

 

• Bio-degradable:

If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

measured at test temperature = 20 °C

TLF...1-25, TLF...2-32

technical illustration-1004584B-

TLF...3-40, TLF...4-50

technical illustration-1004584B-

TLF...5-65

technical illustration-1004584B-

TLF...6-80

technical illustration-1004584B-
technical illustration-1004584B-

TLF I, TLF III according to DIN 2573

Dimensions in mm

technical illustration-1004584B-

Type

A1

A2

A3

A4

A5

A6

A7

⌀B1

⌀B2

⌀B3

⌀B4

C1

SW

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

TLF I 1-25 53 43 24 25 104 92 G1
TLF I 2-32 63 43 24 25 104 92 G1 1/4
TLF I 3-40 90 80 46 25 177 162 G1 1/2
TLF I 4-50 90 80 46 25 177 162 G2
TLF I 5-65 90 80 46 25 177 162 G2 1/2
TLF I 6-80 88 78 45 25 210 190 240 G3
TLF II 1-25 53 43 24 25 6 25 104 92 G1 46
TLF II 2-32 63 43 24 25 6 25 104 92 G1 1/4 55
TLF II 3-40 90 80 46 25 7 26 177 162 G1 1/2 60
TLF II 4-50 90 80 46 25 7 26 177 162 G2 75
TLF II 5-65 90 80 46 25 8 28 177 162 G2 1/2 90
TLF II 6-80 88 78 45 25 9 30 210 190 G3 105
TLF III 1-25 53 43 24 25 6 17 107 104 92 28 G1 46
TLF III 2-32 63 43 24 25 6 17 131 104 92 34 G1 1/4 55
TLF III 3-40 90 80 46 25 7 18 155 177 162 42 G1 1/2 60
TLF III 4-50 90 80 46 25 7 18 185 177 162 53 G2 75
TLF III 5-65 90 80 46 25 8 20 217 177 162 67 G2 1/2 90
TLF III 6-80 88 78 45 25 9 22 254 210 190 82 G3 105

Assembly, commissioning, maintenance

Assembly

The filter connection must correspond to the tank connection. Install the filter on the tank. When installing the filter, the required servicing height of the replacement filter must be taken into account. For servicing reasons, we recommend installing the filter in a vertical position. All filter components must be tightened manually.

 

Commissioning

It is not necessary to commission the filter.

 

Maintenance

Exchange of the filter element

No maintenance indicator is provided, but the filter element must be changed at minimum every 6 months. Since the ambient conditions are very different depending on the place of installation, we recommend considering more frequent replacement of the filter element according to the specific installation conditions for TLF tank breathing filters.

 

Notice:

Vacuum switch (upon request) for monitoring the suction pressure can be mounted on the tank separately.

 

Warning!

The filter must not be operated without a filter element

 

Notes:

All work on the filter must be performed by trained specialists. Proper function and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Tightening torques MA in Nm for screw-in cartridge valves

Series

TLF I 1-25 ... 6-80

TLF II 1-25 ... 6-80
TLF III 1-25 ... 6-80

Breathing filter Tightening torque with μtotal = 0.14

Nm [lbf-ft]

Tighten by hand

Max. 20 [14.8]

Wing nut

Tighten by hand

Directives and standardization

Classification according to the Pressure Equipment Directive

Off-line tank breathing filters according to 51415 are not classified as devices or components for the purpose of the Pressure Equipment Directive 97/23/EC (PED).

 

Directive 94/9/EC (ATEX)

According to the assessment of the risk of ignition, the tank breathing filters must not be used in explosive areas.

Filter element

7.

technical illustration-1004584B-

Filter element

7.

Size 002 … 008 Pressure differential 1 bar Filter rating 1 µm Operating temperature range -10 … +100 °C

Data sheet

Spare parts & repair