HENGST FILTERS
1001954B
R928001250
HENGST FILTERS
MATERIAL: R928001250
SUMMARY:
Quantity in stock: 0
The 16 FE inline filter is suitable for inline installation.
It basically consists of filter housing (1), a filter cover (2), several filter elements (3) as well as mechanical/visual maintenance indicator (4) and an optional cover lift-off device (5).
Via the inlet, the fluid reaches the filter elements (3) where it is cleaned. The dirt particles filtered out settle in the filter elements (3). There is an indirect flow to the filter elements.
Via the outlet, the filtered fluid enters the hydraulic circuit.
The filter housing and all connection elements are designed so that pressure peaks – as they may e.g. occur in case of abrupt opening of large control valves due to the accelerated fluid quantity – can be securely absorbed. For all sizes, the standard equipment comprises a bleed screw (6) and a drain screw (7).
Instead of a bleed screw, an optional bleed valve (6) – supplementary information E – is possible.
For integration of the maintenance indicator into an electric circuit, the mechanical/visual maintenance indicator may be amended by an electronic switching element. To this end, the electronic switching element (8) must be attached to the mechanical/visual maintenance indicator (4) and held by means of a locking ring. The electronic switching elements are connected via a mating connector or a cable connection.
The electronic switching element must be ordered separately.
Warning:
If the maintenance indicator for the element exchange is not observed, the optional bypass valves will open if the pressure differential increases. In this way, one part of the flow reaches the clean side of the filter without being filtered. Thus, effective filtration is no longer guaranteed.
16FE2500…6500
16FE7000…7500
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
11 |
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16FE |
– |
A00 |
‒ |
0 |
– |
D0 |
0 |
Series |
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01 |
Inline filter 16 bar |
16FE |
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Size |
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02 |
FE... (filter element according to BRFS standard) |
2500 |
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3000 |
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4000 |
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4500 |
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6000 |
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6500 |
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7000 |
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7500 |
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Filter rating in μm |
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03 |
Nominal |
Stainless steel wire mesh, cleanable |
G10 |
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G25 |
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G40 |
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G60 |
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G100 |
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Nominal |
Filter paper, not cleanable |
P10 |
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P25 |
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Absolute |
Non-woven glass fiber media, not cleanable |
H3XL |
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H6XL |
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H20XL |
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Glass fiber material generation 5, non-reusable, not cleanable |
PWR10 |
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Pressure differential |
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04 |
Max. admissible pressure differential of the filter element 30 bar |
A00 |
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Solenoid |
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05 |
Without |
0 |
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Bypass valve |
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06 |
Filter element without bypass valve |
0 |
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Filter element with bypass valve, cracking pressure 3 bar |
6 |
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Maintenance indicator |
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07 |
Maintenance indicator, mech./visual, switching pressure 0.8 bar |
V0,8 |
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Maintenance indicator, mechanical/visual, switching pressure 1.5 bar |
V1,5 |
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Maintenance indicator, mech./visual, switching pressure 2.2 bar |
V2,2 |
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Connection |
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08 |
Frame size |
2500 |
3000, 4000 |
4500, 6000 |
6500, 7000 |
7500 |
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Connection |
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DN125 |
● |
D0 |
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DN150 |
● |
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DN200 |
● |
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DN250 |
● |
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DN300 |
● |
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● = |
Standard port |
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Seal ring |
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09 |
NBR |
M |
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FKM |
V |
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Material |
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10 |
Standard |
0 |
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Supplementary information |
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11 |
Without |
0 |
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Bleed valve |
E |
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with cover lift-off device (at NG 4000) |
LD |
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Manufacturer's inspection certificate M according to DIN 55350 T18 Z1 |
Z1 |
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Further versions (filter materials, connections,...) are available upon request. |
general
Size |
2500 | 3000 | 4000 | 4500 | 6000 | 6500 | 7000 | 7500 | |||
Installation position |
vertical | vertical | vertical | ||||||||
Ambient temperature range |
ϑ |
°C |
-10 … +65 | -10 … +65 | -10 … +65 | ||||||
Weight |
m |
kg |
104 | 108 | 140 | 168 | 333 | 355 | |||
Volume |
l |
51 | 53 | 94 | 149 | 335 | 344 | ||||
Material |
Filter cover |
Steel | |||||||||
Filter housing |
Steel | ||||||||||
Bypass valve |
Steel/plastic | ||||||||||
Seals |
NBR / FKM |
Hydraulic fluid |
Classification |
Suitable sealing materials |
Suitable adhesive |
Standards |
|
Mineral oil |
HLP |
NBR |
Standard |
DIN 51424 |
|
Bio-degradable |
Insoluble in water |
HETG |
NBR |
VDMA 24568 |
|
HEES |
FKM |
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Soluble in water |
HEPG |
FKM |
VDMA 24568 |
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Flame-resistant |
Water-free |
HFDU, HFDR |
FKM |
VDMA 24317 |
|
Containing water |
HFAS |
NBR |
DIN 24320 |
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HFAE |
NBR |
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HFC |
NBR |
VDMA 24317 |
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Skydrol |
‒ |
EPDM |
Special “H” |
‒ |
Important information on hydraulic fluids!
For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.hydraulic
Size |
2500 | 3000 | 4000 | 4500 | 6000 | 6500 | 7000 | 7500 | ||
Operating pressure |
pmax |
bar |
16 | |||||||
Hydraulic fluid temperature range |
ϑ |
°C |
-10 … +100 | |||||||
Minimum conductivity of the medium |
pS/m |
300 | ||||||||
Fatigue strength according to ISO 10771 |
Load cycles |
> 10⁶ with operating pressure | ||||||||
Filtration direction |
From the outside to the inside |
For applications outside these parameters, please consult us!
Filter element (measured with mineral oil HLP46 according to DIN 51524)
Spec. weight: < 0.9 kg/dm3
Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0.5 bar
Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.
16FE2500H3XL
16FE3000H3XL
16FE4000H3XL
16FE6000H3XL
16FE7000H3XL
16FE7500H3XL
16FE2500H10XL
16FE3000H10XL
16FE4000H10XL
16FE6000H10XL
16FE7000H10XL
16FE7500H10XL
16FE2500…6500
16FE7000…7500
NG |
A1 |
A3 1) |
A4 |
A5 |
B1 |
ØB3 |
ØB4 |
ØC5 |
C5 |
F1 |
F2 |
F3 |
F4 |
F5 |
L1 |
ØL2 |
L3 |
L4 |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
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2500 | 1385 | 770 | 500 | 257 | 500 | 273 | 375 | 131.7 | DN125 | 400 | 403 | 350 | 323 | 22 | 172 | ≈ 330 | ≈ 800 | |
3000 | 1385 | 770 | 500 | 257 | 500 | 273 | 375 | 159.3 | DN150 | 400 | 403 | 350 | 323 | 22 | 172 | ≈ 330 | ≈ 800 | |
4000 | 1465 | 900 | 450 | 198 | 550 | 323.9 | 420 | 159.3 | DN150 | 400 | 454 | 350 | 374 | 22 | 212 | ≈ 330 | ≈ 900 | |
4500 | 1425 | 900 | 450 | 155 | 550 | 323.9 | 420 | 206.5 | DN200 | 400 | 454 | 350 | 374 | 22 | 212 | ≈ 330 | ≈ 900 | |
6000 | 1730 | 900 | 500 | 212 | 600 | 355.6 | 445 | 206.5 | DN200 | 400 | 486 | 350 | 406 | 22 | 212 | ≈ 330 | ≈ 1100 | |
6500 | 1760 | 900 | 500 | 210 | 600 | 355.6 | 445 | 260.4 | DN250 | 400 | 486 | 350 | 406 | 22 | 212 | ≈ 330 | ≈ 1100 | |
7000 | 1840 | 825 | 500 | 134 | 740 | 508 | 645 | 260.4 | DN250 | 400 | 639 | 350 | 559 | 22 | 215 | 38 | ≈ 350 | ≈ 1400 |
7500 | 1870 | 825 | 500 | 114 | 750 | 508 | 645 | 309.7 | DN300 | 400 | 639 | 350 | 559 | 22 | 215 | 38 | ≈ 350 | ≈ 1400 |
1) | Servicing height for filter element exchange |
Installation
The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see name plate). During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter elements (see chapter “Dimensions”) are to be considered. The maintenance indicator must be arranged in a well visible way. With filters with cover lift-off device, the cover must not be swiveled before the assembly for reasons of static stability. Remove the plastic plugs in the filter inlet and outlet. The filter is to be installed vertically, in standing position. Screw the filter feet to the bottom or the frame. Ensure that the system is assembled without tension stress. The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.
Commissioning
Commission the system and bleed the filter until fluid leaks at the bleeding point.
Maintenance
If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electronic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. The material number of the corresponding replacement filter elements is indicated on the name plate of the complete filter. It must comply with the material number on the filter elements. Decommission the system. Open the bleed screw and/or the bleed valve and reduce the pressure. After loosening and removing the cover screws, the filter cover is removed manually and put down onto a clean ground. Alternatively, the cover can be lifted off the filter by rotating the hand wheel, the optional cover lift-off device, counterclockwise and swiveled to the side. Via the lateral drain screw, the fluid can be drained via the dirt side. Apart from that, additional volume may be drained via the lower drain screw (clean side), if necessary. Remove the filter elements from the spigot by rotating them slightly. Clean the filter components, if necessary. Check the cover seal, mounting screws and nuts for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”. Filter elements made of wire mesh can be cleaned. Install the new or cleaned filter elements on the relevant spigot again by rotating them slightly. The filter is to be assembled in reverse order. The torque specifications (“Tightening torques” chapter) are to be observed. Commission the system and bleed the filter until fluid leaks at the bleeding point.
Warning:
Assembly and disassembly only with depressurized system! Filter is under pressure! Only open the cover screws in depressurized condition! Do not exchange the maintenance indicator while the filter is under pressure! If the flow direction is not considered during the assembly, the filter element will be destroyed. Particles will get into the system and damage downstream components.
Notes:
All works at the filter only be trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.The development, manufacture and assembly of BRFS industrial filters and BRFS filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.
The stability calculation and examination of the filters are completed according to the current rules as well as national and international standards.
The CE mark according to PED will be provided optionally, depending on the individual case and the operating conditions.
We will be willingly prepared to complete the conformity evaluation according to PED for you.
Acceptance of the filters by classification companies is also possible upon request.
Electronic switching elements
WE-.SP
Electronic switching elements
WE-.SP
Operating temperature -30 … +85 °CData sheet
Spare parts & repair
Electronic switching elements
WE-S02
Electronic switching elements
WE-S02
Max. operating pressure 40 bar Operating temperature -10 … +100 °CData sheet
Spare parts & repair
Pressure differential indicators for filters in pressure lines
WO-D01
Pressure differential indicators for filters in pressure lines
WO-D01
Max. operating pressure 450 bar Operating temperature -30 … +100 °CData sheet
Spare parts & repair
Classification according to the Pressure Equipment Directive
These inline filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).
For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.
They do not receive a CE mark.
Use in potentially explosive areas according to directive 94/9/EC (ATEX)
These inline filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.
According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point:
WE-1SP-M12x1 and WE-1SP-EN175301-803
are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.
The inline filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:
Zone suitability |
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Gas |
1 |
2 |
Dust |
21 |
22 |