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HENGST FILTERS
1001954B
R928001250

$16,383.00

HENGST FILTERS

MATERIAL:  R928001250

SUMMARY:  

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The 16 FE inline filter is suitable for inline installation.

It basically consists of filter housing (1), a filter cover (2), several filter elements (3) as well as mechanical/visual maintenance indicator (4) and an optional cover lift-off device (5).

Via the inlet, the fluid reaches the filter elements (3) where it is cleaned. The dirt particles filtered out settle in the filter elements (3). There is an indirect flow to the filter elements.

Via the outlet, the filtered fluid enters the hydraulic circuit.

The filter housing and all connection elements are designed so that pressure peaks – as they may e.g. occur in case of abrupt opening of large control valves due to the accelerated fluid quantity – can be securely absorbed. For all sizes, the standard equipment comprises a bleed screw (6) and a drain screw (7).

Instead of a bleed screw, an optional bleed valve (6) – supplementary information E –  is possible.

 

For integration of the maintenance indicator into an electric circuit, the mechanical/visual maintenance indicator may be amended by an electronic switching element. To this end, the electronic switching element (8) must be attached to the mechanical/visual maintenance indicator (4) and held by means of a locking ring. The electronic switching elements are connected via a mating connector or a cable connection.

The electronic switching element must be ordered separately.

 

Warning:

If the maintenance indicator for the element exchange is not observed, the optional bypass valves will open if the pressure differential increases. In this way, one part of the flow reaches the clean side of the filter without being filtered. Thus, effective filtration is no longer guaranteed.

16FE2500…6500

technical illustration-1001954B-

16FE7000…7500

technical illustration-1001954B-

01

02

03

04

05

06

07

08

09

10

11

16FE

A00

0

D0

0

Series

01

Inline filter 16 bar

16FE

Size

02

FE... (filter element according to BRFS standard)

2500

3000

4000

4500

6000

6500

7000

7500

Filter rating in μm

03

Nominal

Stainless steel wire mesh, cleanable

G10

G25

G40

G60

G100

Nominal

Filter paper, not cleanable

P10

P25

Absolute
(ISO 16889; βx(c) ≥ 200)

Non-woven glass fiber media, not cleanable

H3XL

H6XL

H20XL

Glass fiber material generation 5, non-reusable, not cleanable

PWR10

Pressure differential

04

Max. admissible pressure differential of the filter element 30 bar

A00

Solenoid

05

Without

0

Bypass valve

06

Filter element without bypass valve

0

Filter element with bypass valve, cracking pressure 3 bar

6

Maintenance indicator

07

Maintenance indicator, mech./visual, switching pressure 0.8 bar

V0,8

Maintenance indicator, mechanical/visual, switching pressure 1.5 bar

V1,5

Maintenance indicator, mech./visual, switching pressure 2.2 bar

V2,2

Connection

08

Frame size

2500

3000, 4000

4500, 6000

6500, 7000

7500

Connection

DN125

D0

DN150

DN200

DN250

DN300

● =

Standard port

Seal ring

09

NBR

M

FKM

V

Material

10

Standard

0

Supplementary information

11

Without

0

Bleed valve

E

with cover lift-off device (at NG 4000)

LD

Manufacturer's inspection certificate M according to DIN 55350 T18 Z1

Z1

Further versions (filter materials, connections,...) are available upon request.

general

Size

2500 3000 4000 4500 6000 6500 7000 7500

Installation position

vertical vertical vertical

Ambient temperature range

ϑ

°C

-10 … +65 -10 … +65 -10 … +65

Weight

m

kg

104 108 140 168 333 355

Volume

l

51 53 94 149 335 344

Material

Filter cover

Steel

Filter housing

Steel

Bypass valve

Steel/plastic

Seals

NBR / FKM

Hydraulic fluid

Classification

Suitable sealing materials

Suitable adhesive

Standards

Mineral oil

HLP

NBR

Standard

DIN 51424

Bio-degradable

Insoluble in water

HETG

NBR

VDMA 24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA 24568

Flame-resistant

Water-free

HFDU, HFDR

FKM

VDMA 24317

Containing water

HFAS

NBR

DIN 24320

HFAE

NBR

HFC

NBR

VDMA 24317

Skydrol

EPDM

Special “H”

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

hydraulic

Size

2500 3000 4000 4500 6000 6500 7000 7500

Operating pressure

pmax

bar

16

Hydraulic fluid temperature range

ϑ

°C

-10 … +100

Minimum conductivity of the medium

pS/m

300

Fatigue strength according to ISO 10771

Load cycles

> 10⁶ with operating pressure

Filtration direction

From the outside to the inside

For applications outside these parameters, please consult us!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0.5 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

16FE2500H3XL

technical illustration-1001954B-

16FE3000H3XL

technical illustration-1001954B-

16FE4000H3XL

technical illustration-1001954B-

16FE6000H3XL

technical illustration-1001954B-

16FE7000H3XL

technical illustration-1001954B-

16FE7500H3XL

technical illustration-1001954B-

16FE2500H10XL

technical illustration-1001954B-

16FE3000H10XL

technical illustration-1001954B-

16FE4000H10XL

technical illustration-1001954B-

16FE6000H10XL

technical illustration-1001954B-

16FE7000H10XL

technical illustration-1001954B-

16FE7500H10XL

technical illustration-1001954B-

Symbols

technical illustration-1001954B-

16FE2500…6500

technical illustration-1001954B-

16FE7000…7500

technical illustration-1001954B-

NG

A1

A3 1)

A4

A5

B1

ØB3

ØB4

ØC5

C5

F1

F2

F3

F4

F5

L1

ØL2

L3

L4

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

2500 1385 770 500 257 500 273 375 131.7 DN125 400 403 350 323 22 172 ≈ 330 ≈ 800
3000 1385 770 500 257 500 273 375 159.3 DN150 400 403 350 323 22 172 ≈ 330 ≈ 800
4000 1465 900 450 198 550 323.9 420 159.3 DN150 400 454 350 374 22 212 ≈ 330 ≈ 900
4500 1425 900 450 155 550 323.9 420 206.5 DN200 400 454 350 374 22 212 ≈ 330 ≈ 900
6000 1730 900 500 212 600 355.6 445 206.5 DN200 400 486 350 406 22 212 ≈ 330 ≈ 1100
6500 1760 900 500 210 600 355.6 445 260.4 DN250 400 486 350 406 22 212 ≈ 330 ≈ 1100
7000 1840 825 500 134 740 508 645 260.4 DN250 400 639 350 559 22 215 38 ≈ 350 ≈ 1400
7500 1870 825 500 114 750 508 645 309.7 DN300 400 639 350 559 22 215 38 ≈ 350 ≈ 1400
1) Servicing height for filter element exchange

Installation

The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see name plate). During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter elements (see chapter “Dimensions”) are to be considered. The maintenance indicator must be arranged in a well visible way. With filters with cover lift-off device, the cover must not be swiveled before the assembly for reasons of static stability. Remove the plastic plugs in the filter inlet and outlet. The filter is to be installed vertically, in standing position. Screw the filter feet to the bottom or the frame. Ensure that the system is assembled without tension stress. The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.

 

Commissioning

Commission the system and bleed the filter until fluid leaks at the bleeding point.

 

Maintenance

If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electronic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. The material number of the corresponding replacement filter elements is indicated on the name plate of the complete filter. It must comply with the material number on the filter elements. Decommission the system. Open the bleed screw and/or the bleed valve and reduce the pressure. After loosening and removing the cover screws, the filter cover is removed manually and put down onto a clean ground. Alternatively, the cover can be lifted off the filter by rotating the hand wheel, the optional cover lift-off device, counterclockwise and swiveled to the side. Via the lateral drain screw, the fluid can be drained via the dirt side. Apart from that, additional volume may be drained via the lower drain screw (clean side), if necessary. Remove the filter elements from the spigot by rotating them slightly. Clean the filter components, if necessary. Check the cover seal, mounting screws and nuts for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”. Filter elements made of wire mesh can be cleaned. Install the new or cleaned filter elements on the relevant spigot again by rotating them slightly. The filter is to be assembled in reverse order. The torque specifications (“Tightening torques” chapter) are to be observed. Commission the system and bleed the filter until fluid leaks at the bleeding point.

 

Warning:

Assembly and disassembly only with depressurized system! Filter is under pressure! Only open the cover screws in depressurized condition! Do not exchange the maintenance indicator while the filter is under pressure! If the flow direction is not considered during the assembly, the filter element will be destroyed. Particles will get into the system and damage downstream components.

 

Notes:

All works at the filter only be trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

The development, manufacture and assembly of BRFS industrial filters and BRFS filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000.

The stability calculation and examination of the filters are completed according to the current rules as well as national and international standards.

The CE mark according to PED will be provided optionally, depending on the individual case and the operating conditions.

We will be willingly prepared to complete the conformity evaluation according to PED for you.

Acceptance of the filters by classification companies is also possible upon request.

Electronic switching elements

WE-.SP

technical illustration-1001954B-

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-S02

Electronic switching elements

WE-S02

Max. operating pressure 40 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Pressure differential indicators for filters in pressure lines

WO-D01

technical illustration-1001954B-

Pressure differential indicators for filters in pressure lines

WO-D01

Max. operating pressure 450 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Classification according to the Pressure Equipment Directive

These inline filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).

For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.

They do not receive a CE mark.

 

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

These inline filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point:

WE-1SP-M12x1 and WE-1SP-EN175301-803

are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.

The inline filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:

Zone suitability

Gas

1

2

Dust

21

22

Possible circuit according to DIN EN 60079-14

technical illustration-1001954B-

Warning!

Explosion hazard due to high temperature! The temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken so that in the potentially explosive area, the max. admissible ignition temperature is not exceeded. When using the filters in potentially explosive areas, appropriate equipotential bonding has to be ensured. The filter is preferably to be earthed via the mounting screws. It has to be noted in this connection that paintings and oxidic protective layers are not electrically conductive. Maintenance only by specialists, instruction by the machine end-user acc. to DIRECTIVE 1999/92/EC appendix II, section 1.1. During filter element exchanges, the packaging material is to be removed from the replacement element outside the potentially explosive area. Functional and safety warranty only applicable when using genuine Rexroth spare parts.