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HENGST OF NORTH AMERICA
1001824B
R928000340

$2,006.04

HENGST OF NORTH AMERICA

MATERIAL:  R928000340

SUMMARY:  

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01

02

03

04

05

06

07

08

09

10

11

12

13

40FLE

A

0

V2,2

S0

Series

01

Inline filter 40 bar

40FLE

Filter element

02

with filter element according to DIN 24550

N

Size

03

FLEN...
(filter element according to DIN 24550)

0160

0250

0400

0630

1000

FLE...
(filter element according to Bosch Rexroth standard)

0045

0055

0120

0200

0270

Filter rating in μm

04

Nominal

Stainless steel wire mesh, cleanable

G10

G25

Nominal

Paper, not cleanable

P10

Absolute
(ISO 16889; βx(c) ≥ 200)

Non-woven glass fiber media, not cleanable

H3XL

H20XL

Glass fiber material generation 5, non-reusable, not cleanable

PWR10

Pressure differential

05

max. admissible pressure differential of the filter element 30 bar, with bypass valve 7 bar

A

Element design

06

Standard adhesive T = 100 °C

0…

Standard material

…0

chemically nickel-plated

…D 1)

Solenoid

07

Without

0

Bypass valve

08

Without

0

3.5 bar

7

Maintenance indicator

09

Maintenance indicator, mech./visual, switching pressure 2.2 bar

V2,2

Connection

10

SAE flange

S0

Seal

11

NBR

M

FKM

V

Material

12

Standard

0

chemically nickel-plated

D 1)

Supplementary information

13

Without

0

Manufacturer's inspection certificate M according to DIN 55350 T18 Z1

Z

1)

Only in connection with FKM seal

Further versions (filter materials, connections,...) are available upon request.

general

Size

0045 0055 0120 0200 0270 0250 0400 0630 1000

Ambient temperature range

ϑ

°C

-30 … +100

Weight

m

kg

19 23 27.4 60 70 12 13.2 19.5 21.9 50

Volume

l

4.8 6.8 14 22 28 1.4 2.7 4 7.1 12

Material

Seals

NBR or FKM

Hydraulic fluid

Classification

Suitable sealing materials

Suitable adhesive

Standards

Mineral oil

HLP

NBR

Standard

DIN 51424

Bio-degradable

Insoluble in water

HETG

NBR

VDMA 24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA 24568

Flame-resistant

Water-free

HFDU, HFDR

FKM

VDMA 24317

Containing water

HFAS

NBR

DIN 24320

HFAE

NBR

HFC

NBR

VDMA 24317

Skydrol

EPDM

Special “H”

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

hydraulic

Size

0045 0055 0120 0200 0270 0250 0400 0630 1000

Operating pressure

pmax

bar

40

For applications outside these parameters, please consult us!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0,8 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

40FLE0045-H3XL

technical illustration-1001824B-

40FLE0055-H3XL

technical illustration-1001824B-

40FLE0120-H3XL

technical illustration-1001824B-

40FLEN0160-H3XL

technical illustration-1001824B-

40FLE0200-H3XL

technical illustration-1001824B-

40FLEN0250-H3XL

technical illustration-1001824B-

40FLE0270-H3XL

technical illustration-1001824B-

40FLEN0400-H3XL

technical illustration-1001824B-

40FLEN0630-H3XL

technical illustration-1001824B-

40FLEN1000-H3XL

technical illustration-1001824B-

40FLE0045-H10XL

technical illustration-1001824B-

40FLE0055-H10XL

technical illustration-1001824B-

40FLE0120-H10XL

technical illustration-1001824B-

40FLEN0160-H10XL

technical illustration-1001824B-

40FLE0200-H10XL

technical illustration-1001824B-

40FLEN0250-H10XL

technical illustration-1001824B-

40FLE0270-H10XL

technical illustration-1001824B-

40FLEN0400-H10XL

technical illustration-1001824B-

40FLEN0630-H10XL

technical illustration-1001824B-

40FLEN1000-H10XL

technical illustration-1001824B-
technical illustration-1001824B-

40FLEN0160…0630
40FLE0045…0120

technical illustration-1001824B-

40FLEN1000
40FLE0200…0270

technical illustration-1001824B-

NG

A1

A3 1)

A4

B1

ØB3

ØB4

B11

C1 - Standard

C3

C4

D1

D2

D3

D5

D7

ØS1

S2

S3

S4

S5

S6

W4

W6

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

0045 663 400 49.5 160 140 158 SAE 2", 3000 psi DN50 M16 21 M16 22 35 60 95 143
0055 831 568 49.5 160 140 158 SAE 2", 3000 psi DN50 M16 21 M16 22 35 60 95 143
0120 1050 750 61.5 195 170 188 SAE 3", 3000 psi DN80 M16 21 M16 20 45 70 105 155
0200 948 750 90 226 200 216 294.5 2) SAE 4", 3000 psi DN100 M16 26 9 212 254 108 320 310 184 226
0270 1182 990 90 226 200 216 294.5 2) SAE 4", 3000 psi DN100 M16 26 9 212 254 108 320 540 184 226
411 160 49.5 160 140 158 SAE 2", 3000 psi DN50 M12 21 M16 22 35 60 95 143
0250 501 250 49.5 160 140 158 SAE 2", 3000 psi DN50 M12 21 M16 22 35 60 95 143
0400 543 250 61.5 195 170 188 SAE 3", 3000 psi DN80 M16 21 M16 20 45 70 105 155
0630 693 400 61.5 195 170 188 SAE 3", 3000 psi DN80 M16 21 M16 20 45 70 105 155
1000 590 630 90 226 200 216 294.5 2) SAE 4", 3000 psi DN100 M16 26 9 212 254 108 260 65 184 226
1) Servicing height for filter element exchange
2) Total width with clamp

Filter installation

Compare operating overpressure with name plate information. Screw filter housing to the mounting device considering flow direction (direction arrows) and servicing height of the filter element. Remove the blanking plugs from filter inlet and outlet, screw filter into the pipeline, ensure that the system is assembled without tension stress.

Warning!

Assembly and disassembly only with depressurized system! Tank is under pressure! When removing the filter, it has to be ensured that filter inlet and filter outlet have to be drained separately! Remove the filter bowl only if it is depressurized! Do not exchange the maintenance indicator while the filter is under pressure! Functional and safety warranty only applicable when using genuine Rexroth spare parts! Maintenance only be trained personnel!

Commissioning

Switch on system pump. Bleed filter by opening the bleed screw; close when operating medium escapes.

Maintenance

If at operating temperature, the red indicator pin reaches out of the maintenance indicator and/or if the switching process in the electronic indicator is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively.

Filter element exchange

Switch off system pump.

Open the bleed screw and reduce the pressure.

Open the plug screw and allow contaminated oil to drain from the filter housing. Screw off the filter head / filter cover and remove the filter element from the spigot in the filter bowl by turning it slightly and remove it from the filter housing

Close the plug screw again.

Replace the filter elements H...-XL and P..., clean the filter element with material G… . The efficiency of the cleaning process depends on the type of dirt and the amount of the pressure differential before the filter element exchange.

If the pressure differential after the filter element exchange exceeds 50 % of the value before the filter element exchange, the G… filter element needs to be replaced.

Rub the seal ring in the filter element with a little bit of oil. Re-install cleaned or replaced filter element in the filter housing by slightly rotating it back on its spigot. Ensure that the filter element is not damaged at the top end of the casing tube during installation.

Check seal ring item 7 in the casing tube and replace it in case of damage or wear. Screw on the filter head hand-tight, without auxiliary tool, to the last turn of thread; rotate back 1/4 rotation.

Complete the commissioning as described above.

Technical modifications reserved!

Three-part set-up consisting of filter bottom with inlet and outlet, casing tube as well as filter head that can be screwed off.

Further design variants are available upon request.

Filter element

Pleated design with optimized pleat density and various filter materials. The filter element is the most important component of the “FILTER” system with regard to the availability and the wear protection of the systems. Decisive criteria for the selection comprise the necessary cleanliness of the operating medium, the initial pressure differential and the dirt holding capacity. More detailed information is contained in our “Filter elements” prospectus.

Maintenance indicator

Basically, the filter is equipped with mechanical/visual maintenance indicator. The electronic maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which has to be ordered separately. The electronic switching element is attached to the mechanical/visual maintenance indicator and held by means of a locking ring.

Quality and standardization

The development, manufacture and assembly of BRFS industrial filters and BRFS filter elements is carried out within the framework of a certified quality management system in accordance with ISO 9001:2000. The pressure filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19). They do not receive a CE mark.

Characteristic curves

A proper filter design is enabled by our software “Bosch Rexroth FilterSelect”, see download area http://www.boschrexroth.de. Additional characteristic curves for the filters in this catalog are contained in the BRFS filter calculation program.

Electronic switching elements

WE-.SP

technical illustration-1001824B-

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-S02

Electronic switching elements

WE-S02

Max. operating pressure 40 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Pressure differential indicators for filters in pressure lines

WO-D01

technical illustration-1001824B-

Pressure differential indicators for filters in pressure lines

WO-D01

Max. operating pressure 450 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Backpressure indicators for return line filters

WO-S01

technical illustration-1001824B-

Backpressure indicators for return line filters

WO-S01

Max. operating pressure 10 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Backpressure indicators for return line filters

WO-S02

Backpressure indicators for return line filters

WO-S02

Max. operating pressure 10 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair