BOSCH REXROTH
R037230005
$288.73 USD
- BOSCH REXROTH
- Material:R037230005
- Model:END BLOCK FIXED B. CKK-12-90 BG
Quantity in stock: 0
The Bosch Rexroth END BLOCK FIXED B. CKK-12-90 (R037230005) is a high-precision compact module that integrates a ball rail system with a ball screw drive for dynamic and efficient linear motion. This compact unit is designed with a flat construction, optimizing the width to height ratio, which makes it ideal for applications where space is limited but high power density is required. The END BLOCK FIXED B. CKK-12-90 features a variety of structural components, including a zero-backlash single nut on the ball screw drive, cross ties, and an integrated carriage with runner blocks. A cover plate and reinforced PU belt cover strip protect the internal mechanisms, ensuring durability and longevity of the system. For motor attachment, this module provides options for both flanged type coupling and timing belt side drive, offering flexibility in integration with different motor types. The carriage also includes connection plates for additional attachments such as magnetic sensors and mounting ducts. An important aspect of this product is its lubrication versatility. It comes in different lubrication versions—LSS and LPG for manual grease lubrication, LCF for fluid grease central lubrication systems, and LCO for oil central lubrication systems—catering to various maintenance preferences. The END BLOCK FIXED B. CKK-12-90 boasts properties like high-speed capabilities over lengths up to 8,500 mm while maintaining precision. It has elastomer buffers that cushion the impact between carriage and screw supports. The screw supports are maintenance-free and shielded by the coverings to prevent sagging. However, it's crucial to note that the screw support is intended solely for horizontal operation. Additionally, this module features enhanced protection against contaminants through its resist cover design which includes FKM sealing profiles suitable for harsh environments such as those with aluminum chips or welding applications. Overall, the Bosch Rexroth END BLOCK FIXED B. CKK-12-90 offers a robust solution for linear motion requirements in compact spaces without compromising on speed or precision.
Compact Modules with Ball Rail Systems and ball screw drive are characterized by their high power density due to their compact dimensions. Externally, the Compact Modules can be recognized by their relatively flat construction. The width to height ratio of all types is around 2:1.
Structure and attachments
| 1) | Motor attachment – flanged type and coupling |
| 2) | Motor attachment – timing belt side drive |
Structural design
1 Ball screw drive with zero-backlash single nut
2 Cross tie, drive side
3 Carriage with integrated runner blocks
4 Cover plate
5 Cover strip made of reinforced PU belt
6 Cross tie
7 Frame
Attachments parts:
8 Connection plate
9 Magnetic sensor
10 Mounting duct
11 Socket/plug
12 Flange and coupling
13 Timing belt side drive
14 Motor
Screw support for Compact Module CKK-200
Design:
Guidance of the screw supports in the frame.
Properties:
High speed over longer lengths of up to 5,500 mm. Elastomer buffer provides cushioning between carriage and screw supports. Screw supports are maintenance-free. Screw supports are protected by the cover sheet and cover strips. The screw supports prevent the cover sheet from sagging in all directions.
Attention: Screw support is designed for horizontal operation only.
Lubrication versions
Lube version LSS, LPG
Grease lubrication with manual grease gun via frame, carriage or via connection plate
| 1) | Connection plates |
Lube version LCF, LCO
3 lube fittings Prepared for connection to one-point lubrication systems
Notes:
LSS:
Initial lubrication by Bosch Rexroth Re-lubrication with a grease gun
LPG:
Rexroth Ball Rail System and Rexroth Ball Screw Assembly only with corrosion prevention , re-lubrication with manual grease gun , basic lubrication required
LCF:
Prepared for connection to central lubrication systems for fluid grease (NLGI grade 00 to DIN 51818) Fluid grease lubrication only with single-line lubrication systems via piston distributor Basic lubrication required
LCO:
Prepared for connection to central lubrication systems for oil Oil lubrication only with single-line lubrication systems via piston distributor Runner block and ball screw nut with integrated non-return valves Basic lubrication required“Resist” cover
1) Cover plate
2) Connection plate
3) Sealing profile from FKM
4) Bracket for holding profile
5) Mounting bracket for cover plate
6) Guideway for sealing profile
7) Toothed sealing profile
8) Ports for one-point lubrication
Design:
Sizes: CKK -110, -145, -200 For versions with connection plate
Characteristics:
Increased protection through toothed sealing profile Perfect integration of the sealing profile is provided by the integrated guideway on the carriage Sealing profile made of flexible FKM material LABS free (substances impairing the wetting properties) Sealing profile interchangeable Short-term temperature resistance of the sealing profile up to 300°C Suitable for dry chip loading with aluminum chips and handling of components during welding application Selectable for all lubrication types
Maximum values for each size
|
Size |
CKK-070 | CKK-090 | CKK-110 | CKK-145 | CKK-200 | |
|
C |
N |
3830 | 7505 | 32035 | 76025 | 121185 |
|
Cbs |
N |
2370 | 4100 | 13320 | 16920 | 34200 |
|
Cfb |
N |
1600 | 6900 | 13400 | 17000 | 26000 |
|
Mt |
Nm |
77 | 203 | 1057 | 3345 | 7877 |
|
ML 1) |
Nm |
111 | 244 | 1361 | 3801 | 10604 |
|
Mx max |
Nm |
77 | 203 | 396 | 1267 | 2750 |
|
My max 1) |
Nm |
111 | 244 | 510 | 1440 | 3701 |
|
Mz max 1) |
Nm |
60 | 132 | 240 | 683 | 1744 |
|
Fy max |
N |
2070 | 4050 | 5650 | 13660 | 19925 |
|
Fz1 max |
N |
3830 | 7505 | 12000 | 28800 | 42300 |
|
Fz2 max |
N |
3830 | 7505 | 12000 | 28800 | 42300 |
|
Lmax |
mm |
650 | 750 | 1500 | 1800 | 2200 2) |
|
amax |
m/s² |
50 | ||||
|
vmax |
m/s |
0.25 | 1.13 | 1.22 | 2.53 | 1.58 |
| 1) | The maximum values deviate for carriages with a variable centerline-to-centerline distance. |
| 2) | with screw support (SPU) Lmax = 5500 mm |
| Maximum values depends on the selected configuration. |
Legend
|
Symbol |
Description |
Unit |
|
C |
Dynamic load capacity, linear guide |
N |
|
Cbs |
Dynamic load capacity, ball screw drive |
N |
|
Cfb |
Dynamic load capacity, fixed bearing |
N |
|
Mt |
Dynamic torsional moment load capacity |
Nm |
|
ML |
Dynamic longitudinal moment load capacity |
Nm |
|
Mx max |
Maximum admissible torsional moment around the x-axis |
Nm |
|
My max |
Maximum admissible torsional moment around the y-axis |
Nm |
|
Mz max |
Maximum admissible torsional moment around the z-axis |
Nm |
|
Fy max |
Maximum dynamic load in y-direction |
N |
|
Fz1 max |
Maximum dynamic load in z-direction |
N |
|
Fz2 max |
Maximum dynamic load in z-direction |
N |
|
Lmax |
Maximum length |
mm |
|
amax |
Maximum acceleration travel |
m/s2 |
|
vmax |
Maximum permissible speed |
m/s |
Dimensions
|
Size |
CKK-070 | CKK-090 | CKK-110 | CKK-145 | CKK-200 | |
|
A |
mm |
70 | 90 | 110 | 145 | 200 |
|
H |
mm |
32 | 40 | 50 | 65 | 100 |
|
H1 |
mm |
44.5 | 56 | 66 | 85 | 127 |
Magnetic sensor with free cable end
1 Socket and plug
2 Sensor
3 Mounting duct
Alternatively, the sensor can also be attached by switch mounting plate and cable holder.
See the magnetic sensor with plug.
| 1) | Set screw for retention |
| 2) | Active surface |
| 1) | Set screw for retention |
| 2) | Active surface |
Additional component/actuation
A mounting duct is needed to fasten the sensors and cable guides. This is suspended at the side in a slot at the Compact Module and secured with set screws (4).
The set screws are included.
The sensors are pushed into the upper T-slot (CKK/CKR-090,-110 and CKK-145) or into the lower T-slot (CKR-145, CKK/CKR-200) of the mounting duct and secured with set screws.
Switch activation is done by magnets in the carriage.
Socket - plug
Notes:
Socket and plug are not wired.
This allows optimal assignment of switching positions during start-up.
One plug is included.
The plug can be installed in three directions.
For further information, see the "Socket - plug” view.
CKK/CKR-200
Magnetic sensor with plug
1 Sensor
2 Switch mounting plate including set screws (loose) and square nut 2a
3 Cable holder including set screw (loose)
Attachment/actuation
A switch mounting plate (2) is required to attach the sensors. This is suspended in the upper slot on the Compact Module and secured with set screws (4).
The sensors are pushed into the respective slot on the switch mounting plate and secured with one set screw.
The square nut with set screw (2a) serves as a positive stop for the sensor (switching position when changing sensors). Parts are included with the sensor mounting kit.
Switch activation is done by magnets in the carriage.
Overview
Inductive sensors and mechanical switches at CKK/CKR-200
1 Socket and plug
2 Mechanical switch (with additional components)
3 Proximity sensor (with additional components)
4 Switching cam (attachment only at the connection plate)
5 Cable duct
Alternatively, the connection line of the switches can also be attached by cable holder.
Additional component/actuation
The switches are suspended in the upper slot on the Compact Module and secured with set screws (4).
The actuation is done using switching cams (4). This is attached with the screws to the connection plate. Fastening screws are included.
Cable duct
The additional component is done in the lateral slots of the frame. Fastening screws widen the profile and give the cable duct a secure hold.The cable duct will accommodate up to two cables for mechanical switches and three cables for proximity switches.
Fastening screws are included.
Combination examples
| 1) | End of range (‒) |
| 2) | Reference |
| 3) | End of range (+) |
| 4) | Sensors with plug |
| 5) | Sensors with free cable end |
| 6) | Plug |
| 7) | Sensor extensions |
| 8) | Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant |
| 9) | Plug |
| 10) | Adapter |
| 1) | End of range (‒) |
| 2) | Reference |
| 3) | End of range (+) |
| 4) | Screw plug |
| 5) | Sensors with plug |
| 6) | Sensors with free cable end |
| 7) | Sensors with plug |
| 8) | Plug |
| 9) | Passive distributor |
| 10) | Holding plate |
| 11) | Passive distributor |
| 12) | Extensions for passive distributors |
| 13) | Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant |
| 14) | Higher-level control system |
| 1) | End of range (‒) |
| 2) | Reference |
| 3) | End of range (+) |
| 4) | Screw plug |
| 5) | Sensors with plug |
| 6) | Sensors with free cable end |
| 7) | Sensors with plug |
| 8) | Plug |
| 9) | Passive distributor |
| 10) | Holding plate |
| 11) | Passive distributor |
| 12) | Extensions for passive distributors |
| 13) | Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant |
| 14) | Higher-level control system |
Clamping fixtures for Compact Modules
Clamping fixtures for Compact Modules
CAD data
Service
Sliding blocks and springs for Compact Modules
Sliding blocks and springs for Compact Modules
CAD data
Service
Strips for Compact Modules
Strips for Compact Modules
Service
Centering rings for Compact Modules
Centering rings for Compact Modules
CAD data
Service
Covers for Compact Modules
Covers for Compact Modules
CAD data
Service
Connection plate for CKK-070
Connection plate for CKK-070
Fastening of attachments (with sliding blocks)CAD data
Service
Connection plates for CKK 090 … 200, R0375...15
Connection plates for CKK 090 … 200, R0375...15
Fastening of attachments (with sliding blocks)CAD data
Service
Connection plates for CKK 090 … 200, R0375...10
Connection plates for CKK 090 … 200, R0375...10
Fastening of attachments (with sliding blocks)CAD data
Service
Magnetic sensor with free line end
Magnetic sensor with free line end
Service
CAD data
Magnetic sensor with M8x1 plug
Magnetic sensor with M8x1 plug
Service
Proximity sensor with free line end
Proximity sensor with free line end
Service
CAD data
Proximity sensor with M8x1 plug
Proximity sensor with M8x1 plug
Service
Additional components for inductive sensor
Additional components for inductive sensor
Service
CAD data
Mechanical switch
Mechanical switch
Service
CAD data
Mechanical switch with M8x1 plug
Mechanical switch with M8x1 plug
Service
Additional components for mechanical switch
Additional components for mechanical switch
Service
Extension pieces - assembled on one side
Extension pieces - assembled on one side
Service
Extension pieces - assembled on two sides
Extension pieces - assembled on two sides
Service
Plug-in connector
Plug-in connector
Service
Adapter
Adapter
Service
Passive distributors
Passive distributors
Service
Holding clip
Holding clip
Service
Plug screw
Plug screw
Service
Extension pieces for passive distributors
Extension pieces for passive distributors
Service
Socket and plug
R117560102
Socket and plug
R117560102
Service
Socket and plug
R037540000
Socket and plug
R037540000
Service
Socket and plug
R117500153
Socket and plug
R117500153
Service
Mounting duct
Mounting duct
Mounting and fastening the sensors Cable guideService
Switching angle
Switching angle
Service
CAD data
Switch mounting plate
Switch mounting plate
Service
Cable holder
Cable holder
Service
Required and supplementary documentation
For further instructions and information, please refer to the documentation for this product.
You can find PDF files of these documents on the Internet at www.boschrexroth.com/mediadirectory.
If you are unsure about using this product, please contact Bosch Rexroth.