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BOSCH REXROTH
3842998494

  • BOSCH REXROTH
  • Material:3842998494

Due to extremely high demand, please call 800-887-4183 for availability

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth LIFT POSITION UNIT HP1 HUB 15MM MITTELST (3842998494) is an advanced lift positioning unit designed for precision handling of workpiece pallets in manufacturing and assembly processes. This unit is capable of positioning via HP1 positioning pins and the corresponding bushings on the workpiece pallet, ensuring repeat accuracy in the X and Y directions of ±0.1 mm. It can withstand a permissible vertical process force up to the specified limit, supporting the workpiece pallet securely during operation. The unit offers a maximum lifting height above conveying level of 15 mm, with the lift being infinitely variable for precise adjustment to suit different tasks. A fixed stop is integrated for prepositioning incoming workpiece pallets, which can be replaced with an optional damper DA B if damping is required. The low installation height of the fixed lift version makes it ideal for manual workstations, as it does not impede legroom. Equipped with three distinct positions—bottom (allowing workpiece pallets to pass through), center (stopping pallets using the fixed stop or optional damper), and top—the Bosch Rexroth lift positioning unit provides versatile functionality for various stages of material handling and processing. This flexibility ensures smooth transitions between positions without compromising on precision or efficiency. The unit comes fully assembled with all necessary fastening elements, switch brackets for querying both workpiece pallet position and HP1 position, a pneumatic screw fitting, and is suitable for dry room conditions and ESD-sensitive environments. Pneumatic connections are straightforward, accommodating both maximum load versions and required compressed air connections within specified pressure ranges. In summary, this Bosch Rexroth lift positioning unit represents a reliable solution for precise elevation and placement of workpieces in automated or manual workflows, enhancing productivity while maintaining high standards of accuracy.


Lift positioning unit HP 1/P h=15mm

Unpacked Weight: 0 kg

The workpiece must be fixed for processing in the processing station. The precision positioning units of the TS 1 make it possible to position the workpiece fastened on the workpiece pallet in a highly precise way in the processing station.

 

Positioning a workpiece pallet in a processing station where the workpiece pallet has to be raised above the conveying level.

Can be used with workpiece pallets WT 1/P
Positioning via the HP 1/P positioning pins and the positioning bushings on the WT 1/P workpiece pallet
Permissible vertical process force up to 400 N incl. WT 1/P. The positioning plate of the HP 1/P supports the WT 1/P on its carrying plate during this process.
Repeat accuracy in X- and Y-direction: ± 0.025 mm
Fixed stop for pre-positioning the arriving workpiece pallet. Can be replaced with a damper DA 1/B if necessary.
With the HP 1/P in the version with variable lift, the lifting height above conveying level is max. 50 mm. The lifting height is infinitely variable.
The version with a fixed lifting height 15 mm above the conveying level has an extremely low installation height. It is therefore particularly suited for use on manual workstations without restricting the legroom.
The HP 1/P has three positions:- Bottom position: WT on the section are let through.- Center position: WT are stopped on the section (by integrated fixed stop or optional damper DA 1/B). The center position can be approached from the bottom and the top position.
Productgroup ID2
Repetition accuracy±0,025
Permissible vertical process force400
Lift of WT over conveyor medium [h0]15
Dry room
ESDyes
Pneumatic straight connection [Ø]6
Maximum load version [Fmax]3200
required compressed air connection [pmax]6
required compressed air connection [pmin]4
Weight0
Scope of deliveryIncluding all fastening elements,Switch bracket SH 1/S for querying the workpiece pallet position in the HP 1/P,Switch bracket SH 1/M-A for querying the position of the HP 1/P,Pneumatic screw fitting
Delivery informationFully assembled
Recommended accessoriesVE 1 stop gate for pre-separation,Damper DA 1,Sensor (Ø 6.5 mm; SN = 4 mm) for querying the workpiece pallet position in the HP 1/P and for querying the upper position of the HP 1/P
Preferred values80,120,160

No.

3842998494 3842998493

ESD

yes yes

Cleanroom class

ISO class 7 ISO class 7

Dry room

r.F.

%

<1 <1

Required compressed air connection

p

bar

4 ... 6 bar 4 ... 6 bar

Pneumatic push-in fitting

Ø

mm

6 6

Height to conveying level

h

mm

15 0 ... 50
Lift positioning unit HP 1/P h=15mm Lift positioning unit HP 1/P h=0-50mm

(mm)

±0,025 ±0,025

F

(N)

400 N 400 N

p

(bar)

4 ... 6 bar 4 ... 6 bar

Ø

(mm)

6 mm 6 mm

Minimum WT changing times t

bWT (mm)

v (m/min)

H (mm)

t (s)

80

12

15

1,88

80

12

50

2,75

120

12

15

1,52

120

12

50

2,20

160

12

15

2,23

160

12

50

2,34

technical illustration-3842998494-Lift positioning unit HP 1/P h=15mm
1) Not included in the scope of delivery

Lift Positioning Unit HP 1/P

technical illustration-3842998494-Lift positioning unit HP 1/P h=15mm

Recommended accessories

VE 1 stop gate for pre-separation
Damper DA 1 Damper DA 1/B
Sensor (Ø 6.5 mm; SN = 4 mm) for querying the workpiece pallet position in the HP 1/P and for querying the upper position of the HP 1/P

Stop Gate VE 1

technical illustration-3842998494-Lift positioning unit HP 1/P h=15mm

Stop Gate VE 1

Pneumatic stop gate. When the pressure is released the stop gate is closed by a spring and the workpiece pallet is stopped. Tilting stop gate; can be opened without causing abrasion on the workpiece pallet stop surface. Permissible total load of all workpiece pallets in the accumulation: 80 kg (with conveying speed 9 m/min)

Assembly instructions

CAD data

Damper DA 1/B

technical illustration-3842998494-Lift positioning unit HP 1/P h=15mm

Damper DA 1/B

Pneumatic damper Degree of damping adjustable Workpiece pallet load 0.5 kg to 6 kg permissible (with conveying speed 9 m/min)

Assembly instructions

CAD data

Scope of delivery

Lift positioning unit HP 1/P h=15mm Including all fastening elements Switch bracket SH 1/S for querying the workpiece pallet position in the HP 1/P Switch bracket SH 1/M-A for querying the position of the HP 1/P Pneumatic screw fitting
Lift positioning unit HP 1/P h=0-50mm Protective housing Switch bracket SH 1/S for querying the workpiece pallet position in the HP 1/P Switch bracket SH 1/M-A for querying the position of the HP 1/P Pneumatic screw fitting