BOSCH REXROTH
3842547517
$691.51 USD
- BOSCH REXROTH
- Material:3842547517
- Model:RETURN 90+ AL
Quantity in stock: 0
The Bosch Rexroth RETURN 90+ AL (3842547517) is a versatile and advanced return unit designed for conveyor systems. This unit is characterized by its reduced noise emissions, which are achieved through slide rails that are meticulously guided within the return apparatus. It is engineered to allow for the installation of a drive kit on either the right or left side, including a motor, coupling, and flange. The RETURN 90+ AL also facilitates the drive of a parallel conveyor section or bridge via an integrated standard hexagonal hollow shaft. Constructed with high-quality materials, the housing of this unit is made from die-cast aluminum with a durable powder coat finish. The chain wheel and guide are crafted from PA (polyamide), while the ball bearings are made from non-rusting steel 1.4301, complete with seals on both sides and FDA-compliant grease filling for reliable performance in various environments. These ball bearings ensure smooth operation and longevity of the system. The RETURN 90+ AL is designed to cater to all track widths and is compatible with all types of chains that the system might employ. It can handle maximum permissible chain tensile forces efficiently in both return unit function (Fmax = N) and head drive function without chain bag (Fmax = N). The innovative design allows for conveying speeds up to vN = m/min, with customization options available upon request. This product also boasts high flexibility and rapid delivery times due to its standardized components that facilitate easy stock-keeping. Additionally, it includes side elements with slots designed for attaching holders for lateral guides or similar accessories. The Bosch Rexroth RETURN 90+ AL comes fully assembled including all necessary fastening materials, ensuring ease of installation. Its implementation allows for seamless integration into existing conveyor systems or as part of new installations where efficiency, reliability, and low maintenance are key operational requirements.
Return unit AL; VFplus 90
Unpacked Weight: 1.89 kg
Thanks to the innovative drive concept, the return unit can be operated simply by itself or supplemented with a drive kit to be operated as a head drive without chain bag. The section length is limited to a maximum of 7 m.
Size: all track widths Suitable chain types: all Permissible chain tensile forceReturn unit function: Fmax = 1250 N
Head drive function without chain bag: Fmax = 600 N
With shortened maintenance interval, due to chain elongation
Section length for return unit function: L ≤ 30 mSection length for drive function: L ≤ 7 m
Conveying speed: vN = 2-60 m/min, other speeds available on request Use in combination with the drive kit as a wedge conveyor drive Not suitable for reversible operationInnovative drive concept
| Reduced noise emission due to slide rails guided in the return unit |
| Installation of the drive kit possible on the right/left (motor, coupling, flange) |
| Drive of a parallel conveyor section or bridge using a hexagonal hollow shaft integrated as standard |
| Ball bearing made of non-rusting steel (1.4301), with seal on both sides and FDA-compliant grease filling |
| Side elements with slot to attach holders for lateral guides, or similar |
| Data Sheet | Download Data Sheet |
| 3D CAD | Download 3D CAD |
| Productgroup ID | 2 |
| Effective sliding rail length | 0,742 |
| Actual chain length | 2x 0,2 |
| Modification | Additional versions are available on request from our modification department. (COS@boschrexroth.de) |
| Weight | 1.89 |
| Scope of delivery | Incl. fastening material |
| Delivery information | Fully assembled |
| Required accessories | Slide rail: Length calculation,For use as a drive:Assembly moduleDrive kitMotor support |
| Size [b] | 90 |
| Material information | Housing: Diecast aluminum, powder-coated,Chain wheel: PA,Chain guide: PA,Hexagonal shaft up to size 160: PA, from size 160: Non-rusting steel 1.4301 + PA,Connector: Steel, galvanized,Ball bearing: Non-rusting steel 1.4301/FDA |
| Track width in direction of transport [b] | 90 |
Combination matrix
|
Straight |
Curves |
Drives |
Return Unit |
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|
Section profile AL open |
Section profile AL closed |
Assembly module |
Curve wheel |
Roller curve* |
Horizontal sliding curve |
Vertical curve |
Head drive |
Curve wheel drive |
Connection drive |
Center drive (STS)** |
Basic unit |
90° (STS)** |
Transmission kit |
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|
Straight |
Section profile AL open |
J |
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|
Section profile AL closed |
J |
J |
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|
Assembly module |
J |
J |
N |
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|
Curves |
Curve wheel |
J |
J |
L2) |
L2) |
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|
Roller curve* |
J |
N |
J |
N |
L1) |
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|
Horizontal sliding curve |
J |
J |
J |
J |
N |
L1) |
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|
Vertical curve |
J |
J |
J |
J |
L1) |
L1) |
L1) |
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|
Drives |
Head drive |
J |
J |
L2) |
L2) |
L1, 4) |
L1) |
L1, 4) |
N |
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|
Curve wheel drive |
J |
J |
L2) |
L2) |
N |
L1) |
L1) |
N |
N |
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|
Connection drive |
J |
J |
L2) |
L2) |
N |
L1) |
L1) |
N |
N |
N |
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|
Center drive (STS)** |
L5) |
L5) |
L2, 5) |
L2, 5) |
N |
L1, 5) |
L1, 5) |
N |
N |
N |
N |
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|
Return Unit |
Basic unit |
J |
J |
L2) |
L2) |
L1, 4) |
L1) |
L1, 4) |
L2) |
N |
N |
L2, 3) |
L2, 3) |
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|
90° (STS)** |
L5) |
L5) |
L2, 5) |
L2, 5) |
N |
L1, 5) |
L1, 5) |
N |
N |
L2, 5) |
N |
N |
L2) |
||
|
Transmission kit |
N |
N |
N |
N |
N |
N |
N |
J |
N |
J |
N |
J |
N |
N |
|
|
J |
possible without restrictions |
* Support profile must project 76+2 mm into the roller curve. |
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|
L |
possible with restrictions |
** AL-STS adapter included in the scope of delivery. |
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|
N |
not possible |
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| 1) | Profile connector not required |
| 2) | Use of a profile piece (Lmin = 120 mm) |
| 3) | Assembly module required |
| 4) | For sizes 160-320: shorten the support rail on the dotted line |
| 5) | Use of the AL-STS adapter |
Return unit AL
Note: High-pressure cleaning of the ball bearings is not permitted.
Slide rail
Slide rail
Easy assembly - simply clip onto the section profile Secured against axial shifting due to lateral boltingCAD data
Assembly module AL
Assembly module AL
Assembly instructions
CAD data
Drive kit
Drive kit
The adjustable ball catch coupling is protected and integrated in the flange to save spaceCAD data
Transmission kit
Transmission kit
Installation of the drive kit possible on the right/left (motor, coupling, flange) Stainless steel ball bearings, with sealing on both sides and FDA-compliant grease fillingCAD data
Section support 65-120 AL
Section support 65-120 AL
The chain conveyor 65-120 is placed on the ground and fastened by means of supports or even suspended from the ceiling. The suspension needs to be determined depending on the application.CAD data
Section support 160-320 AL
Section support 160-320 AL
Holder is easily centered in the slot thanks to centering lugs Very simple assembly thanks to pluggable screw connection Easy-to-clean design with draining surfacesCAD data