PRDPLEV71299 - Electro-proportional, direct-acting, pressure reducing/relieving valve

Part Number: PRDPLEV71299

Manufacturer: Sun Hydraulics

DESCRIPTION:

This electro-proportional, direct-acting reducer/reliever valve reduces a high primary pressure at the inlet (port 2) to a constant reduced pressure at port 1, with a full flow relief function from port 1 to tank (port 3). The valve is biased to the relieving mode. Energizing the coil connects port 2 to port 1. Increasing the current to the coil will proportionally increase the reduced pressure at port 1. If pressure at port 1 exceeds the setting induced by the coil, pressure at port 1 is relieved to port 3. This valve is closed in the transition between reducing and relieving resulting in very low consumption of oil. Optional full manual control is available.

  • Maximum pressure at port 3 should be limited to 3000 psi (210 bar).
  • Pressure at port 3 is directly additive to the valve setting at a 1:1 ratio and should not exceed 3000 psi (210 bar).
  • Leakage specified in Technical Data is out of port 3 with a supply pressure of 2000 psi (140 bar) and the valve set at mid range. This leakage is directly proportional to pressure differential and inversely proportional to viscosity expressed in centistokes.
  • The transition from reducing to relieving is closed. The result is very low leakage. However, there is a transitional step increase in pressure between reducing and relieving modes. This step equals about 5% of the high end of the adjustment range, independent of the valve setting.
  • For optimum performance, an amplifier with current sensing and adjustable dither should be used. Dither should be adjustable between 100 - 250 Hz.
  • Handknob control for this valve is available in kit form only and can not be ordered from the factory in this configuration. See kits 991-211 and 991-034.
  • NOTE: There is no upper limit to the pressure setting when using the M control. The more force you exert on the manual override, the higher the resulting pressure.
  • The 'E' manual control assembly has a mechanical life expectancy of approximately 7,000 cycles.
  • The momentary/twist override option "E" allows the operator to shift the valve by twisting the manual override clockwise 90 degrees.
  • Cartridges configured with EPDM seals are for use in systems with phosphate ester fluids. Exposure to petroleum based fluids, greases and lubricants will damage the seals.
  • Suitable for accumulator circuits since the absence of pilot control flow results in reduced secondary circuit leakage.
  • Direct acting concept provides highly reliable operation in contaminated systems, especially at dead headed conditions.
  • Full reverse flow from reduced pressure (port 1) to inlet (port 2) may cause the main spool to close. If reverse free flow is required in the circuit, consider adding a separate check valve to the circuit.
  • All three-port pressure reducing and reducing/relieving cartridges are physically interchangeable (i.e. same flow path, same cavity for a given frame size). When considering mounting configurations, it is sometimes recommended that a full capacity return line (port 3) be used with reducing/relieving cartridges.
  • Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

CavityT-11A
Series1
Capacity5 gpm20 L/min.
Maximum Operating Pressure5000 psi350 bar
Maximum Valve Leakage at 110 SUS (24 cSt)2.5 in³/min.41 cc/min.
Adjustment - Number of Clockwise Turns to Increase Setting55
Solenoid Tube Diameter.75 in.19 mm
Valve Hex Size7/8 in.22,2 mm
Valve Installation Torque30 - 35 lbf ft41 - 47 Nm
Adjustment Screw Internal Hex Size5/32 in.4 mm
Locknut Hex Size9/16 in.15 mm
Locknut Torque80 - 90 lbf in.9 - 10 Nm
Model Weight (with coil)1.20 lb0,55 kg
Seal kit - CartridgeViton: 990-511-006
Seal and nut kit - CoilViton: 990-770-006Viton: 990-770-006

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Additional Resources



Notes:
  • Please verify cartridge clearance requirements when choosing a Sun manifold. Different valve controls and coils require different clearances.

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