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BOSCH REXROTH
LFA32E-7X/CA40DQMG24FX10
R901085667
Directional Seat/Poppet Valves

Logic covers: LFA 32.-7x/

$3,363.00

BOSCH REXROTH

MATERIAL:  R901085667

SUMMARY:  Logic covers: LFA 32.-7x/

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2-way cartridge valves are elements that have been designed for a compact block design. The power section with connections A and B is installed into the control block in a receiving hole standardized according to ISO 7368 and closed with a cover. In most cases, the cover is also the connection from the control side of the power section to the pilot control valves.

By control with respective pilot control valves, the power section can be applied for pressure, directional and throttle functions or a combination of these functions. Particularly efficient solutions are realized by adjustment of the size to various flows of the individual ways of an actuator. The application of power sections of elements for multiple functions is very cost-effective.

2-way cartridge valves generally consist of control cover (1) and installation kit (2). The control cover contains the control bores and optionally a stroke limitation function, a hydraulically controlled directional seat valve or a shuttle valve according to the required overall function. Additionally, electrically operated directional spool or seat valves can be installed at a control cover. The installation kit consists of a bushing (3), ring (4) (only up to NG32), valve poppet (5), optionally with damping nose (6) or without damping nose (7) as well as closing spring (8).

The function of 2-way cartridge valves is pressure-dependent. This way, three crucial pressurized areas A1, A2, A3 are realized for the function. The area at valve seat A1 is observed as 100 %. Depending on the version, the annulus area A2 realized by grading is 7 % or 50 % of area A1. The area ratio A1 : A2 is respectively either 14.3 : 1 or 2 : 1. The area A3 is identical to the sum of areas A1 + A2. Due to the different area ratios A1 : A2 and the resulting different annulus areas (A2), the area A3 is one time 107 % and another time 150 % of the area A1 at the seat, which is observed as 100 %.

In general, the following applies:

The areas A1 and A2 are effective in opening direction. The area A3 and the spring are effective in closing direction. The direction of action of the resulting force from the opening and closing forces determines the spool position of the 2-way cartridge valve.

The 2-way cartridge valves can be passed from A to B or from B to A. Pressurization of area A3 by pilot oil discharge from channel B or external pilot oil supply, channel A is blocked without leakage.

 

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

01

02

03

04

05

06

07

08

09

10

11

12

LFA

E

/

D

Q..24

F

Type

01

Control cover LFA

LFA

Size

02

NG 16

16

NG 25

25

NG 32

32

NG 40

40

NG 50

50

NG 63

63

NG 80

80

NG 100

100

NG 125

125

NG 160

160

Version

03

Control cover version "E"

With electrical control of the closed position incl. installation kit:

E

Component series

04

Component series 70 ... 79 (70 ... 79: unchanged installation and connection dimensions)

1)

7X

Component series 60 … 69 (60 … 69: unchanged installation and connection dimensions)

2)

6X

Component series 20 ... 29 (20 ... 29: unchanged installation and connection dimensions)

3)

2X

Spool design

05

A1 : A2 = 2 : 1 (annulus area = 50 %; standard version)

CA

A1 : A2 = 14.3 : 1 (annulus area = 7 %)

CB

Cracking pressure

06

Cracking pressure 0.5 bar (NG 63 and 100 only)

05

Cracking pressure 1.0 bar

10

Cracking pressure 2.0 bar

20

Cracking pressure 3.0 bar (NG125 only)

30

Cracking pressure 4.0 bar

40

Damping

07

Valve poppet with damping nose

D

Spool position monitoring

08

Electrical (NG 16…63)

QMG24

Electrical (NG 80...160)

Q6G24

Remote control port

09

With remote control port

F

Nozzle fitting

10

Orifice in channel X

4)

X...

Seal material

11

NBR seals

no code

FKM seals

V

Ports, plug screws and orifices

12

Metric

no code

UNC

/12

1) Component series 7X for sizes 16…63.
2) Component series 6X for sizes 80 and 100.
3) Component series 2X for sizes 125 and 160.
4) This orifice is designed as screw-type orifice. If an orifice is to be installed, the respective code letter with the orifice Ø in 1/10 mm has to be entered in the type designation.
Example: X12 = Orifice with Ø1.2 mm in channel X.

Version

„CA“

„CB“

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/ technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Orifice symbol

Symbol in ordering code

A**

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

A**

This orifice is designed as screw-type orifice. If an orifice is to be installed, the respective code letter with the orifice Ø in 1/10 mm has to be entered in the type designation. Example: A12 = Orifice with Ø1.2 mm in channel A.

Ø1,2

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

This orifice is designed as bore. No specifications are made in the type designation. (Orifice Ø in mm)

Z12

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

This orifice is designed as screw-type orifice. This is a standard orifice. No specifications are made in the type designation. (Orifice Ø in 1/10 mm)

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN 51524

Bio-degradable

Insoluble in water

HETG

NBR, FKM

ISO 15380

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Containing water

Water-free

HFDU, HFDR

FKM

ISO 12922

Containing water

HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620)

NBR

ISO 12922

Important information on hydraulic fluids!

For further information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)! The flash point of the hydraulic fluid used must be 40 K higher than the maximum solenoid surface temperature.

Flame-resistant – containing water:

Maximum pressure differential at the seat 50 bar Pressure pre-loading at the tank port >20 % of the pressure differential; otherwise, increased cavitation Life cycle compared to operation with mineral oil HL, HLP 50 to 100 %

 

Size of the annulus area

Surface in cm2

Version

Size

16

25

32

40

50

63

80

100

125

160

A1

„CA“

1,89

4,26

6,79

11,1

19,63

30,02

37,9

63,6

95

160,6

„CB“

2,66

5,73

9,51

15,55

26,42

41,28

52,8

89,1

133,7

224,8

A2

„CA“

0,95

1,89

3,39

5,52

8,64

14,0

18,84

31,4

48

79,9

„CB“

0,18

0,43

0,67

1,07

1,85

2,90

3,94

5,9

9,3

15,7

Spool form (damping nose)

Size

16

25

32

40

50

63

80

100

125

160

Stroke

cm

0,9

1,17

1,4

1,9

2,3

2,8

3,0

3,8

4,8

6,5

Pilot volume

cm3

2,56

7,21

14,3

31,6

65,0

124

170

361

687

1563

Theoretical pilot flow

1)​

l/min

15,4

43,3

86

190

390

744

1020

2166

4122

9378

Cracking pressure in bar

Version

Size

16

25

32

40

50

63

80

100

125

160

Direction of flow A to B

„CA10“

0,70

0,68

0,72

0,71

0,67

0,64

0,88

0,88

0,88

„CA20“

2,03

2,18

2,12

2,02

2,01

2,0

1,75

1,75

1,76

1,94

„CA30“

2,05

„CA40“

3,50

3,90

3,80

4,0

4,11

3,8

3,13

3,04

„CB10“

0,49

0,50

0,51

0,51

0,48

0,47

0,63

0,63

0,62

„CB20“

1,44

1,62

1,52

1,44

1,5

1,5

1,26

1,25

1,25

1,4

„CB30“

„CB40“

2,48

2,90

2,70

2,86

3,05

2,8

2,25

2,17

Direction of flow B to A

„CA10“

1,38

1,53

1,42

1,43

1,47

1,37

1,77

1,78

1,73

„CA20“

4,05

4,91

4,25

4,06

4,57

4,33

3,53

3,54

3,50

3,9

„CA30“

4,0

„CA40“

6,96

8,74

7,6

8,05

9,34

8,15

6,3

6,2

„CB10“

7,43

6,69

7,24

7,37

6,88

6,62

8,4

9,4

8,9

„CB20“

21,3

21,5

21,6

20,9

21,4

20,9

16,9

18,7

17,9

20

„CB30“

20,7

„CB40“

36,6

38,3

38,6

41,5

43,6

39,4

30,2

32,5

1) Switching time = 10 ms

general

Size

16 25 32 40 50 63 80 100 125 160

Ambient temperature range

NBR seals

°C

-30 … +60

FKM seals

°C

-20 … +60

MTTFD values according to EN ISO 13849 1)

Years

150
1) For further details, see data sheet 08012

hydraulic

Size

16 25 32 40 50 63 80 100 125 160

Maximum operating pressure

Without directional valve

bar

400 420

Anschluss A 1)

bar

315
350

Port B 1)

bar

315
350

Port X 1)

bar

315
350

With electrically monitored spool position

bar

400 420

Maximum flow 2)

l/min

25000

Hydraulic fluid

see table

Hydraulic fluid temperature range

NBR seals

°C

-30 … +80

FKM seals

°C

-20 … +80

Viscosity range

mm²/s

2.8 … 500

Maximum admissible degree of contamination of the hydraulic fluid 3)

Class 20/18/15 according to ISO 4406 (c)
1) dependent on the attached directional valve
2) NG-dependent; see characteristic curves
3) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

For applications outside these parameters, please consult us!

(simulated with HLP46, ϑoil = 40±5 °C)

Size 16 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 16 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 25 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 25 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 32 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 32 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 40 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 40 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 50 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 50 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 63 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 63 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 80 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 80 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 100 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 100 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 125 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 125 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 160 (A → B)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Size 160 (B → A)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Notice:

The indicated characteristic curves have been determined without inserted springs.

Orifices

Thread

Orifice Ø in mm

M6 conical

0,5 … 3,0

M8 x 1 conical

0,5 … 4,0

G3/8

0,8 … 6,0

G1/2

1,0 … 8,0

Other orifices upon request.

Plug screws

Thread

Tightening torqueMA in Nm

M6

M8 x 1

7

G3/8

55

G1/2

80

G3/4

135

G1

225

G1 1/4

360

LFA..E...(NG16...63)

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Inductive position switch type QM

The electrical connection is realized via a 4-pole mating connector (separate order) with connection thread M12 x 1.

electrical

Connection voltage (DC voltage)

Connection voltage (DC voltage)

V

24
+30 %/-15 %

Admissible residual ripple

%

≤ 10

Max. load capacity

mA

400

Switching outputs

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/
PNP transistor outputs, load between switching outputs and GND

Pinout

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

1

+24 V

2

Switching output: 400 mA

3

0 V, GND

4

Switching output: 400 mA

Switching logics

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Inductive position switch type Q6

Connection voltage (DC voltage)

Connection voltage (DC voltage)

V

24
+30 %/-15 %

Admissible residual ripple

%

≤ 10

Max. load capacity

mA

200

Switching outputs

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/
PNP transistor outputs, load between switching outputs and GND

Pinout

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

1

+24 V

2

free

3

0 V, GND

4

Switching output: 200 mA

Switching logics

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Cartridge element (design as seat valve with damping noses)

Cartridge valves are hydraulically controlled seat or spool valves with two working ports A and B and one control port X or two control ports X and Z for the version with differential spool. Y is generally the leakage oil connection. The valves are available in sizes 16, 25, 32, 40, 50, 63, 80, 100, 125 and 160.

Criteria for determination of the size include the flow to be controlled as well as flow resistance values of cartridge valves and their area ratios.

Control cover

By means of control cover (2), the bore of the cartridge elements is closed. They also serve as connection element between cartridge valve and pilot control valve.

Pilot control valve

At control covers for set-up of a directional spool valve (3) or seat valve (4), the porting pattern is realized according to ISO 4401 and DIN 24340.

The cartridge element (1) and the control cover (2) form a functional unit. It is calibrated at the factory and must not be disassembled or combined with other third-party components.

The closed spool position is monitored by the attached position switch (5).

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Control cover "E" with electrical control of the closed position incl. installation kit: NG16 … 63

Dimensions in mm

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Notice:

The tightening torques stated are guidelines when using screws with the specified friction coefficients and when using a manual torque wrench (tolerance ± 10 %). The specified tightening torques were calculated with total friction coefficient μ = 0.14; adjust in case of modified surfaces.

1

Name plate

2

Port X optionally as threaded port

3

Position switch type QM

4

Angled mating connector (separate order, material no. R900082899)

5

Space required to remove the mating connector

6

Protective housing

7

Representation without position switch

Hexagon socket head cap screws ISO 4762 - 10.9

Size

Quantity

Tightening torqueMA in Nm

16

4

32

25

4

110

32

4

270

40

4

520

50

4

520

63

4

1800

80

8

900

100

8

1800

125

8

3100

160

12

5000

NG

D1

D2

H1

H2

H3

H4

H5

▢ L1

▢ L2

T1

mm

mm

mm

mm

mm

mm

mm

mm

mm

16 G 1/8 M6 50 12 15 78 105 65 46 ± 0.1 8
25 G1/4 M6 50 16 24 78 105 85 58 ± 0.15 12
32 G1/4 M6 70 16 28 78 105 100 70 ± 0.15 12
40 G1/2 M8 x 1 110 83 32 98 123 125 85 ± 0.2 14
50 G1/2 M8 x 1 120 93 34 98 123 140 100 ± 0.2 14
63 G3/4 M8 x 1 150 113 50 98 123 180 125 ± 0.2 16

Control cover "E" with electrical control of the closed position incl. installation kit: NG80 … 100

Dimensions in mm

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

1

Name plate

2

Port X optionally as threaded port

3

Position switch type Q6

4

Angled mating connector (separate order, material no. R900082899)

5

Space required to remove the mating connector

NG

D1

ØD2

ØD3

ØD4

H1

H2

H3

H4

H5

H6

L1

T1

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

80 G1/2 250 150 200 ± 0.2 205 45 40 76.5 220 105 38 14
100 G1 300 175 245 ± 0.3 245 52.5 35 88.5 250 140.5 29.5 18

Control cover "E" with electrical control of the closed position incl. installation kit: NG125 … 160

Dimensions in mm

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

1

Name plate

2

Port X as threaded port

3

Position switch type Q6

4

Angled mating connector (separate order, material no. R900082899)

6

Protective housing

7

4 additional valve mounting screws at NG160

NG

D1

ØD3

ØD4

H1

H2

H3

H4

H5

T1

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

125 G1 230 300 ± 0.2 300 ± 0.15 61 50 100 310 18
160 G3/4 200 400 ± 0.3 425 ± 0.15 74 60 150 344 18

Inductive position switches

Contactless position switches with integrated switching amplifiers are switched shortly before reaching the spool position to be monitored. The spool position reached is displayed by a binary signal.

Advantages of the position switches:

Short-circuit-proof Direct monitoring of the spool position at the control spool. Long life cycle High reliability due to no use of dynamic seals Reaction time of the switch upon operation approx. 15 ms.

Notice:

Valves with inductive position switches and proximity sensors in safety-relevant controls may only be assembled and commissioned by hydraulically and electrically trained specialists. Service work requires special tools and equipment. This work may only be performed by authorized specialists or in the factory!

Improper work at safety equipment leads to a risk of personal injury and damage to property!

The valve components are coordinated in the production plant and adjusted during assembly. They must not be interchanged. In case of valve or position switch defects, the complete valve must be exchanged! The factory setting of the position switch must not be changed. The position switch may only be set by Bosch Rexroth. The position switch must be automatically monitored by the machine control to prevent initiation of a new machine cycle even in case of a defect at the position switch.

Orifice selection

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

4P Z24

technical illustration-LFA32E-7X/CA40DQMG24FX10-Logic covers: LFA 32.-7x/

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

4P Z24

For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2

Data sheet

Spare parts & repair