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BOSCH REXROTH
10TDN0160-1X/H10XLA00-P2,2-M-R6
R928051508
Tank Mounted

Name: BOSCH REXROTH 10TDN0160-1X/H10XLA00-P2,2-M-R6
Brand: BOSCH REXROTH
SKU: 801185
Price: 2560.90 USD
Availability: OutOfStock

Tank Mounted filter, PA_cast iron

$2,560.90

BOSCH REXROTH

MATERIAL: R928051508

SUMMARY: Tank Mounted filter, PA_cast iron

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The switchable tank mounted return line filter is provided in the return line for direct attachment onto the tank of a hydraulic or lubrication system. It can also be used as filling or bypass filter. The filter basically consists of filter head (1) and switch-over fitting (2), filter bowl (3), cover (4), filter element (5) as well as a bypass valve (6), by default

Optionally, the filter is equipped with mechanical/visual maintenance indicator (7). The electronic maintenance indicator is connected via the electronic switching elements (8) with 1 or 2 switching points (see p. 5), which have to be ordered separately. For every filter housing, a switching element is required. The electronic switching element (8) is attached to the mechanical/visual maintenance indicator (7) and held by means of a locking ring.

Depending on the filter size, more additional functions are available - e.g. a breathing filter, surge protection (only for NG0040 - 0100) or outlet pipes in different lengths – in this connection, also refer to the chapter “Accessories”.

During operation, the hydraulic fluid reaches the filter housing via the inlet; here, it flows through the filter element (5) from the outside to the inside and is cleaned according to the filter rating. The dirt particles filtered out settle in the filter element (5). Via the outlet, the filtered hydraulic fluid enters the tank. In case of contamination, the necessary filter element exchange is displayed by the relevant maintenance indicator (7). Within the course of this exchange, you should also exchange the breathing filter element (only with NG0040-0100).

To this end, the system is manually switched to the clean filter element by means of the switch-over fitting (2). Permanent flow is guaranteed during the switching process.

technical illustration-10TDN0160-1X/H10XLA00-P2,2-M-R6-Tank Mounted filter, PA_cast iron

01	02	03		04		05	06		07		08		09		10
10TD			‒	1X	/		A00	‒		‒		‒		‒

Design
01	Double tank mounted return line filter 10 bar								10TD
Filter element
02	with filter element according to DIN 24550								N
Size
03	TDN... (filter element according to DIN 24550)								0040
									0063
									0100
									0160
									0250
									0400
									0630
									1000
	TD... (filter element according to Bosch Rexroth standard)								2000
	TD... (filter element according to Bosch Rexroth standard)								2500
Component series
04	Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)								1X
Filter rating in μm
05	Nominal			Paper, not cleanable					P10
	Nominal			Paper, not cleanable					P25
	Nominal			Stainless steel wire mesh, cleanable					G10
									G25
									G40
									G60
									G100
	Absolute (ISO 16889; βx(c) ≥ 200)			Non-woven glass fiber media, not cleanable					H3XL
									H6XL
									H20XL
				Glass fiber material generation 5, non-reusable, not cleanable					PWR10
	Absolute (ISO 16889; βx(c) ≥ 200)			Water-absorbing, not cleanable					AS6
									AS10
									AS20
Pressure differential
06	max. admissible pressure differential of the filter element 30 bar, with bypass valve								A00
Maintenance indicator					(1 unit per filter side)
07	without maintenance indicator				Bypass cracking pressure 3.5 bar				0
	Pressure gauge 0...6 bar vis-à-vis port 1)				Bypass cracking pressure 3.5 bar				MB
	Maintenance indicator, cover-mounted, mechanical/visual, switching pressure 2.2 bar			Aluminium	Bypass cracking pressure 3.5 bar				MBV2,2
	Maintenance indicator, mech./visual, switching pressure 2.2 bar			Polyamide	Bypass cracking pressure 3.5 bar				P2,2
	Maintenance indicator, mech./visual, switching pressure 0.8 bar			Aluminium	Bypass cracking pressure 3.5 bar				V0,8
	Maintenance indicator, mechanical/visual, switching pressure 1.5 bar			Aluminium	Bypass cracking pressure 3.5 bar				V1,5
	Maintenance indicator, mech./visual, switching pressure 2.2 bar			Aluminium	Bypass cracking pressure 3.5 bar				V2,2
Seal
08	NBR								M
08	FKM								V
Connection
09		Frame size	0040-0100	0160-0250	0400	0630	1000	2000-2500
	Connection
	G 1		●						R4
	G 1 1/4			x					R5
	G 1 1/2			●					R6
	SAE 2 1/2" - 3000 psi				●	●			S9
	SAE 3" - 3000 psi						●	●	S10
	SAE 16"		x						U9
	SAE 20"			x					U5
		●	Standard			x	optional
Supplementary information						(multiple specifications possible)
10	Breathing filter with oil mist separator (only size 0040-0100)								FN
	Additional threaded couplings, G 1/4, lateral								M
	Installation plate (only NG0400-2500)								MP
	Without bypass valve								NB
	Outlet pipe L110 mm					(only NG0040-0100, from NG0160 see chapter “Accessories”)			R110
	Outlet pipe L150 mm					(only NG0040-0100, from NG0160 see chapter “Accessories”)			R150
	Outlet pipe L250 mm					(only NG0040-0100, from NG0160 see chapter “Accessories”)			R250
Further versions (filter materials, connections,...) are available upon request.

Hydraulic fluid		Classification	Suitable sealing materials	Suitable adhesive	Standards
Mineral oil		HLP	NBR	Standard	DIN 51424
Bio-degradable	Insoluble in water	HETG	NBR		VDMA 24568
	Insoluble in water	HEES	FKM		VDMA 24568
	Soluble in water	HEPG	FKM		VDMA 24568
Flame-resistant	Water-free	HFDU, HFDR	FKM		VDMA 24317
	Containing water	HFAS	NBR		DIN 24320
		HFAE	NBR		DIN 24320
		HFC	NBR		VDMA 24317
	Skydrol	‒	EPDM	Special “H”	‒

General

Type / version			10 TDN								10 TD
Size			0040	0063	0100	0160	0250	0400	0630	1000	2000	2500
Component series			1X
Connection	Standard					G1 1/2		SAE 2 1/2", 3000 psi
	optional		SAE 16"			G 1 1/4, SAE 24"
Ambient temperature range		°C	-10 … +65
Installation position			Vertical
Filtration direction			From the outside to the inside
Fatigue strength according to ISO 10771			> 10⁵ with max. operating pressure
Material	Filter cover		carbon fiber reinforced plastic			Aluminium
	Filter head		Aluminium
	Filter bowl		carbon fiber reinforced plastic							Steel, aluminized
	Seals		NBR / FKM
Weight		kg	4.46	4.86	5.26	14	15	23	27	61	68	79

hydraulic

Type / version			10 TDN								10 TD
Size			0040	0063	0100	0160	0250	0400	0630	1000	2000	2500
Flow, max.		l/min	62	80	95	260	320	560	630	1270	1600	1680
Max. operating pressure		bar	10
Operating temperature range		°C	-10 … +100
Cracking pressure	Bypass valve	bar	3.5 ±0.35
Hydraulic fluid temperature range		°C	-10 … +100
Minimum conductivity of the medium		pS/m	300

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

Hydraulic fluid		Classification	Suitable sealing materials	Suitable adhesive	Standards
Mineral oil		HLP	NBR	Standard	DIN 51424
Bio-degradable	Insoluble in water	HETG	NBR		VDMA 24568
	Insoluble in water	HEES	FKM		VDMA 24568
	Soluble in water	HEPG	FKM		VDMA 24568
Flame-resistant	Water-free	HFDU, HFDR	FKM		VDMA 24317
	Containing water	HFAS	NBR		DIN 24320
		HFAE	NBR		DIN 24320
		HFC	NBR		VDMA 24317
	Skydrol	‒	EPDM	Special “H”	‒

For applications outside these parameters, please consult us!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0.5 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

10TDN0040-H3XL

10TDN0063-H3XL

10TDN0100-H3XL

10TDN0160-H3XL

10TDN0250-H3XL

10TDN0400-H3XL

10TDN0630-H3XL

10TDN1000-H3XL

10TD2000-H3XL

10TD2500-H3XL

10TDN0040-H6XL

10TDN0063-H6XL

10TDN0100-H6XL

10TDN0160-H6XL

10TDN0250-H6XL

10TDN0400-H6XL

10TDN0630-H6XL

10TDN1000-H6XL

10TD2000-H6XL

10TD2500-H6XL

10TDN0040-H10XL

10TDN0063-H10XL

10TDN0100-H10XL

10TDN0160-H10XL

10TDN0250-H10XL

10TDN0400-H10XL

10TDN0630-H10XL

10TDN1000-H10XL

10TD2000-H10XL

10TD2500-H10XL

10TDN0040-H20XL

10TDN0063-H20XL

10TDN0100-H20XL

10TDN0160-H20XL

10TDN0250-H20XL

10TDN0400-H20XL

10TDN0630-H20XL

10TDN1000-H20XL

10TD2000-H20XL

10TD2500-H20XL

	Length / height					Width
Type	A1	A2 1)	A3	A4	A5	B1	B2	B3	B4	B5	B6	B7a	B7b
10TDN0040	103	100	87	69	35	335	45	130	86	67	140	116	109
10TDN0063	163	160
10TDN0100	253	250

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

Type 25TE0101

	Ports									Measuring ports
Type	C1		⌀C2	C3	⌀C4	⌀C5	C6	⌀C7	D1	E3	E4	E5
	Standard	SAE flange
10TDN0040	G1	SAE 16 1 5/16-12 UN-2B	25	M10	90	115	45	71	12+2	86	90	G1 1/4
10TDN0063
10TDN0100

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

	Length / height					Width
Type	A1	A2 1)	A3	A4	A5	B1	B2	B3	B4	B5	B6
10TDN0160	160	160	106	69	45	456	60	159	95	85	90
10TDN0250	250	250

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

Type 25TE0101

	Ports								Measuring ports
Type	C1		⌀C2	C3	⌀C4	⌀C5	⌀C7	D1	E1	E2	E3	E4	E5	E6
	Standard	SAE flange
10TDN0160	G1 1/2	SAE 20 1 5/8-12 UN-2B	G1 1/2	M10	140	185	129	12+2	15	10	116	120	G 1/4	G 3/4
10TDN0250

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

	Length / height					Width
Type	A1	A2 1)	A3	A4	A5	B1	B2	B3	B4	B5	B6	B7	B8	B9	B10	B11
10TDN0400	255	335	176	69	105	500	143	220	117	105	110	720	205	190	238	738
10TDN0630	352	485

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

Type 25TE0101

	Ports											Measuring ports
Type	C1		⌀C2	C3	⌀C4	⌀C5	C6	⌀C7	⌀C8	⌀C9	D1	E1	E3	E4	E5	E6
	Standard	SAE flange
10TDN0400	SAE 2 1/2" 3000 psi	‒	G2	M10	178	220	M12	160	202	M10	12+2	25	134	138	G 1/4	G 3/4
10TDN0630

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

	Length / height					Width
Type	A1	A2 1)	A3	A4	A5	B1	B2	B3	B4	B5	B6	B7	B8	B9	B10	B11
10TDN1000	353	530	213	69	123	530	130	160	137	115	120	750	220	250	262	792
10TD2000	710	880
10TD2500	945	1130

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

Type 25TE0101

	Ports											Measuring ports
Type	C1		⌀C2	C3	⌀C4	⌀C5	C6	⌀C7	⌀C8	⌀C9	D1	E1	E3	E4	E5	E6
	Standard	SAE flange
10TDN1000	SAE 3" 3000 psi	‒	G3	M10	202	250	M16	193	235	M10	12+2	35	145	149	G 1/4	G 3/4
10TD2000
10TD2500

1)	Servicing height
2)	Exact height, see “Maintenance indicator”

Installation

The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see type plate).

When using a pressure gauge, the maximum permissible operating pressure is reduced to 6 bar. Before the assembly, the hole pattern of the tank must be compared to the dimensions from the “Dimensions” chapter.

It is strongly recommended to secure drain pipes longer than 400 mm with an inside tank mount bracket in order to avoid vibrations due to fluid flow in the tank. Additionally, it is necessary for maintenance work to ensure the filter bowl and the outlet pipe are pulled out of the filter head together.

During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered. With frame sizes 1000 up to 2500, the lifting eyes can be used as assembly aid. Perfect functioning is only guaranteed in the installation position filter bowl vertically downwards and ON the tank. The maintenance indicator must be arranged so it is easily viewed in operation.

Remove the plastic plugs in the filter inlet and outlet. Ensure that the system is assembled without tension stress. The optional electronic maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical optical maintenance indicator and held by means of the locking ring.

Commissioning:

Commission the system.

Switch the filter into the operating position; to do so, switch the switching lever to one of the two end positions. The filter side that is currently flown-through can be seen from the switching symbol at the switch-over.

Notice:

There is no bleeding provided at the filter.

Maintenance:

If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the electronic switching element opens / closes the circuit, the filter element is contaminated and needs to be replaced and cleaned respectively.

The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element.

Switch the switching lever to the opposite end position in order to switch to the clean filter side. Observe the switching symbol on the switching lever and/or the switch-over.

Screw off the filter cover and/or loosen the screws and remove the filter over upwards.

Notice:

Note that with lower ratings, it may take slightly longer to discharge the residual oil. If there is still residual oil in the filter bowl, the fluid has to be collected in a separate tank.

Remove the filter element together with the filter bowl. From frame size 0160, the filter bowls are equipped with removal brackets.

Remove the filter element from the spigot in the filter bowl by rotating it slightly.

Clean the filter components, if necessary.

Check the seals at filter cover and filter bowl for damage and replace them, if necessary. For suitable seal kits refer to chapter “Spare parts”.

Filter elements made of wire mesh can be cleaned. The efficiency of the cleaning process depends on the type of dirt and the amount of the pressure differential before the filter element exchange. If the pressure differential after the filter element exchange exceeds 150 % of the value of a brand-new filter element, the filter element made of wire mesh (G…) also needs to be replaced. For detailed cleaning instructions refer to data sheet “Filter elements”.

Install the new or cleaned filter element on the spigot again by slightly rotating it.

The filter is to be assembled in reverse order.

The torque specifications (“Tightening torques” chapter) are to be observed.

During the filter element exchange, the breathing filter element should be exchanged manually (only with NG 0040 to 0100)

Notice:

Assembly and disassembly only with depressurized system! For the filter element exchange refer to “Maintenance”. Tank is under pressure! Do not operate the switching lever during the filter element exchange. Do not exchange the mechanical/visual maintenance indicator while the filter is under pressure! If the flow direction is not considered during the assembly, the filter element will be destroyed. Particles will get into the system and damage downstream components All works at the filter only be trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Tightening torques

Tank mounting
Size				0040	0063	0100	0160	0250	0400	0630	1000	2000	2500
Screw/tightening torque with μtotal = 0.14		Nm	max.	6 Nm							6 Nm
Mounting screws				4 x M10 x 30			8 x M10 x 25				8 x M12 x 25
Recommended property class of screw				8.8

Tank mounting
Size				0040	0063	0100	0160	0250	0400	0630	1000	2000	2500
Screw/tightening torque with μtotal = 0.14		Nm	max.	‒					6 Nm
Mounting screws				‒					8 x M10 x 20		8 x M10 x 25
Recommended property class of screw				‒					8.8

Filter cover
Size				0040	0063	0100	0160	0250	0400	0630	1000	2000	2500
Screw/tightening torque with μtotal = 0.14		Nm	max.	6 Nm 1)			6 Nm		6 Nm
Mounting screws				‒			4 x M10		4 x M12
Recommended property class of screw				‒			8.8

Maintenance indicator
Size				0040	0063	0100	0160	0250	0400	0630	1000	2000	2500
mechanical-visual and pressure gauge left	Screw/tightening torque with μtotal = 0.14	Nm	max.	6 Nm
mechanical-visual and pressure gauge left	Screw/tightening torque with μtotal = 0.14	Nm	max.	6 Nm
Tightening torque cubic connector screw Switching element EN-175301-803	Screw/tightening torque with μtotal = 0.14	Nm	max.	6 Nm

Electronic switching elements

WE-.SP

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-S02

Electronic switching elements

WE-S02

Max. operating pressure 40 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Backpressure indicators for return line filters

WO-S01

Backpressure indicators for return line filters

WO-S01

Max. operating pressure 10 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Backpressure indicators for return line filters

WO-S02

Backpressure indicators for return line filters

WO-S02

Max. operating pressure 10 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Classification according to the Pressure Equipment Directive

The return flow filter for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).

For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.

They do not receive a CE mark.

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

The tank mounted return line filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these return flow filters do not have own ignition sources acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.

The tank mounted return line filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:

	Zone suitability
Gas	1	2
Dust	21	22

Possible circuit according to DIN EN 60079-14

Notice!

Explosion hazard due to high temperature! The filter surface temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken so that in the potentially explosive area, the max. admissible ignition temperature is not exceeded. When using the tank mounted return line filters in potentially explosive areas, appropriate equipotential bonding has to be ensured. The filter is preferably to be earthed via the mounting screws. It has to be noted in this connection that paintings and oxidic protective layers are not electrically conductive. During filter element exchanges, the packaging material is to be removed from the replacement element outside the potentially explosive area. Maintenance only by specialists, instruction by the machine end-user acc. to DIRECTIVE 1999/92/EC appendix II, section 1.1. Functional and safety warranty only applicable when using genuine Rexroth spare parts.

BOSCH REXROTH10TDN0160-1X/H10XLA00-P2,2-M-R6R928051508Tank Mounted

Tank Mounted filter, PA_cast iron

General

hydraulic

Important information on hydraulic fluids!

Filter element (measured with mineral oil HLP46 according to DIN 51524)

10TDN0040-H3XL

10TDN0063-H3XL

10TDN0100-H3XL

10TDN0160-H3XL

10TDN0250-H3XL

10TDN0400-H3XL

10TDN0630-H3XL

10TDN1000-H3XL

10TD2000-H3XL

10TD2500-H3XL

10TDN0040-H6XL

10TDN0063-H6XL

10TDN0100-H6XL

10TDN0160-H6XL

10TDN0250-H6XL

10TDN0400-H6XL

10TDN0630-H6XL

10TDN1000-H6XL

10TD2000-H6XL

10TD2500-H6XL

10TDN0040-H10XL

10TDN0063-H10XL

10TDN0100-H10XL

10TDN0160-H10XL

10TDN0250-H10XL

10TDN0400-H10XL

10TDN0630-H10XL

10TDN1000-H10XL

10TD2000-H10XL

10TD2500-H10XL

10TDN0040-H20XL

10TDN0063-H20XL

10TDN0100-H20XL

10TDN0160-H20XL

10TDN0250-H20XL

10TDN0400-H20XL

10TDN0630-H20XL

10TDN1000-H20XL

10TD2000-H20XL

10TD2500-H20XL

Type 25TE0101

Type 25TE0101

Type 25TE0101

Type 25TE0101

Installation

Commissioning:

Notice:

Maintenance:

Notice:

Notice:

Tightening torques

Classification according to the Pressure Equipment Directive

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

Possible circuit according to DIN EN 60079-14

Notice!

BOSCH REXROTH
10TDN0160-1X/H10XLA00-P2,2-M-R6
R928051508
Tank Mounted