BOSCH REXROTH
R928053178
High Pressure Filters
Inline filter, single, cast iron
BOSCH REXROTH
MATERIAL: R928053178
SUMMARY: Inline filter, single, cast iron
Due to extremely high demand, please call 888-651-5712 for availability
Inline filters are used in hydraulic systems for separating solid materials from fluids and lubricating oils.
The 50LE(N) inline filter is suitable for direct installation into pressure lines. It is installed upstream components to be protected.
It basically consists of filter head (1), a screwable filter bowl (2), filter element (3) as well as mechanical/visual maintenance indicator (4). In case of filters with low-pressure-differential-stable filter elements (= code letter pressure differential A), there is an assembled bypass valve (5) by default.
The installed spring (6) prevents possible vibrations of the filter element (3). During disassembly, the contact pressure of the spring (6) holds the filter element in the filter bowl (2).
Via the inlet, the fluid reaches the filter element (3) where it is cleaned. The dirt particles filtered out settle in the filter element (3). Via the outlet, the filtered fluid enters the hydraulic circuit.
The filter housing and all connection elements are designed so that pressure peaks - as they may e.g. occur in case of abrupt opening of large control valves due to the accelerated fluid quantity - can be securely absorbed. As of size 0160, the standard equipment comprises a drain screw (7).
By default, the filter is equipped with mechanical/visual maintenance indicator (4). The electronic switching element (8) which has to be ordered separately is attached to the mechanical/visual maintenance indicator (4) and held by means of a locking ring. The electronic switching elements with 1 or 2 switching points are connected via a mating connector or via a cable connection.
50LEN0160
Notice:
If the maintenance indicator for the element exchange is not observed, the bypass valve will open if the pressure differential increases. In this way, one part of the flow reaches the clean side of the filter without being filtered. Thus, effective filtration is no longer guaranteed.|
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
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50LE |
– |
– |
– |
– |
– |
– |
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Series |
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01 |
Inline filter 50 bar |
50LE |
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Filter element |
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02 |
with filter element according to DIN 24550 |
N |
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Size |
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03 |
LEN... |
0040 |
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0063 |
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0100 |
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0160 |
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0250 |
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0400 |
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LE... |
0130 |
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0150 |
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Filter rating in μm |
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04 |
Nominal |
Stainless steel wire mesh, cleanable |
G10 |
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G25 |
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G40 |
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G60 |
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G100 |
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Nominal |
Filter paper, not cleanable |
P10 |
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P25 |
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Absolute |
Non-woven glass fiber media, not cleanable |
H3XL |
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H6XL |
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H20XL |
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Glass fiber material generation 5, non-reusable, not cleanable |
PWR10 |
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Pressure differential |
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05 |
max. admissible pressure differential of the filter element 30 bar, with bypass valve |
A00 |
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max. admissible pressure differential of the filter element 330 bar, without bypass valve |
B00 |
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Maintenance indicator |
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06 |
Maintenance indicator, mech./visual, switching pressure 0.8 bar - bypass cracking pressure 2.5 bar |
V0,8 |
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Maintenance indicator, mech./visual, switching pressure 1.5 bar - bypass cracking pressure 2.5 bar |
V1,5 |
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Maintenance indicator, mech./visual, switching pressure 2.2 bar - bypass cracking pressure 3.5 bar |
V2,2 |
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Maintenance indicator, mech./visual, switching pressure 5.0 bar - bypass cracking pressure 7 bar |
V5,0 |
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Seal |
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07 |
NBR |
M |
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FKM |
V |
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Connection |
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08 |
Frame size |
0040-0100 |
0130-0150 |
0160-0400 |
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Connection |
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G3/4 |
● |
Pipe thread according to ISO 228 |
R3 |
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G1 |
● |
R4 |
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G1 1/2 |
● |
R6 |
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SAE 12 |
X |
Pipe thread according to SAE J1926 |
U4 |
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SAE 16 |
X |
U9 |
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SAE 24 |
X |
U6 |
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● = |
Standard port |
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X = |
Alternative connection possibility |
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Supplementary information |
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09 |
without bypass valve (only possible in connection with filter element version "A00”) 1) |
NB |
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10 |
Manufacturer's inspection certificate M according to DIN 55350 T18 |
Z1 |
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1)Attention: |
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Further versions (filter materials, connections,...) are available upon request. |
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general
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Size |
0040 | 0063 | 0100 | 0130 | 0150 | 0160 | 0250 | 0400 | |||
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Installation position |
Vertical | ||||||||||
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Ambient temperature range |
ϑ |
°C |
-10 … +100 | ||||||||
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Weight |
m |
kg |
1.05 | 1.1 | 1.2 | 1.91 | 2.06 | 3.1 | 3.3 | 3.8 | |
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Volume |
l |
0.27 | 0.39 | 0.58 | 0.89 | 1.1 | 1.31 | 1.89 | 2.84 | ||
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Material |
Filter head |
Aluminium | |||||||||
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Filter bowl |
Aluminium | ||||||||||
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Bypass valve |
Aluminum / steel / POM | ||||||||||
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Seals |
NBR / FKM | ||||||||||
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Hydraulic fluid |
Classification |
Suitable sealing materials |
Suitable adhesive |
Standards |
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Mineral oil |
HLP |
NBR |
Standard |
DIN 51424 |
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Bio-degradable |
Insoluble in water |
HETG |
NBR |
VDMA 24568 |
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HEES |
FKM |
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Soluble in water |
HEPG |
FKM |
VDMA 24568 |
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Flame-resistant |
Water-free |
HFDU, HFDR |
FKM |
VDMA 24317 |
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Containing water |
HFAS |
NBR |
DIN 24320 |
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HFAE |
NBR |
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HFC |
NBR |
VDMA 24317 |
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Skydrol |
‒ |
EPDM |
Special “H” |
‒ |
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Important information on hydraulic fluids!
For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us! Flame-resistant – containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P must not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.hydraulic
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Size |
0040 | 0063 | 0100 | 0130 | 0150 | 0160 | 0250 | 0400 | ||
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Operating pressure |
pmax |
bar |
50 | |||||||
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Hydraulic fluid temperature range |
ϑ |
°C |
-10 … +100 | |||||||
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Minimum conductivity of the medium |
pS/m |
300 | ||||||||
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Fatigue strength according to ISO 10771 |
Load cycles |
> 10⁶ with operating pressure | ||||||||
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Filtration direction |
From the outside to the inside | |||||||||
For applications outside these parameters, please consult us!
Filter element (measured with mineral oil HLP46 according to DIN 51524)
Spec. weight: < 0.9 kg/dm3
Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 1 bar
Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.
50LEN0040-H3XL
50LEN0063-H3XL
50LEN0100-H3XL
50LE0130-H3XL
50LE0150-H3XL
50LEN0160-H3XL
50LEN0250-H3XL
50LEN0400-H3XL
50LEN0040-H10XL
50LEN0063-H10XL
50LEN0100-H10XL
50LE0130-H10XL
50LE0150-H10XL
50LEN0160-H10XL
50LEN0250-H10XL
50LEN0400-H10XL
50LEN0040…0400
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NG |
A1 |
A2 |
A3 1) |
A4 |
B1 |
B2 |
ØB3 |
ØB4 |
C1 - Standard |
ØC2 - Standard |
C1 - SAE |
ØC2 - SAE |
D1 |
D2 |
D3 |
D4 |
D5 |
D6 |
ØW1 |
W3 |
W5 |
SW |
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mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
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| 0040 | 209 | 87 | 80 | 164 | 92 | 41 | 58 | 75 | G3/4 | 33 |
SAE 12 1 1/16-12 UN-2B |
41 | M6 | 8 | 27.5 | 37.5 | 20 | 24 | 32 | 10 | 57 | 17 |
| 0063 | 269 | 87 | 80 | 224 | 92 | 41 | 58 | 75 | G3/4 | 33 |
SAE 12 1 1/16-12 UN-2B |
41 | M6 | 8 | 27.5 | 37.5 | 20 | 24 | 32 | 10 | 57 | 17 |
| 0100 | 359 | 87 | 80 | 314 | 92 | 41 | 58 | 75 | G3/4 | 33 |
SAE 12 1 1/16-12 UN-2B |
41 | M6 | 8 | 27.5 | 37.5 | 20 | 24 | 32 | 10 | 57 | 17 |
| 0130 | 299 | 98 | 140 | 251 | 122 | 56 | 82 | 105 | G1 | 41 | SAE 16 1 5/16-12 UN-2B | 49 | M6 | 8 | 40 | 50 | 20 | 30 | 32 | 14 | 57 | 17 |
| 0150 | 350 | 98 | 140 | 302 | 122 | 56 | 82 | 105 | G1 | 41 | SAE 16 1 5/16-12 UN-2B | 49 | M6 | 8 | 40 | 50 | 20 | 30 | 32 | 14 | 57 | 17 |
| 0160 | 310 | 122 | 140 | 255 | 142 | 66 | 102 | 125 | G1 1/2 | 56 |
SAE 24 1 7/8-12 UN-2B |
65 | M6 | 8 | 50 | 60 | 30 | 35 | 32 | 20 | 57 | 17 |
| 0250 | 400 | 122 | 140 | 345 | 142 | 66 | 102 | 125 | G1 1/2 | 56 |
SAE 24 1 7/8-12 UN-2B |
65 | M6 | 8 | 50 | 60 | 30 | 35 | 32 | 20 | 57 | 17 |
| 0400 | 550 | 122 | 140 | 495 | 142 | 66 | 102 | 125 | G1 1/2 | 56 |
SAE 24 1 7/8-12 UN-2B |
65 | M6 | 8 | 50 | 60 | 30 | 35 | 32 | 20 | 57 | 17 |
| 1) | Servicing height for filter element exchange |
Installation
The max. operating pressure of the system must not exceed the max. adm. operating pressure of the filter (see name plate).
During assembly of the filter (see also chapter “Tightening torque”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered.
Easy filter element exchange is guaranteed in the installation position filter bowl vertically downwards. The maintenance indicator must be arranged in a well visible way.
Remove the plastic plugs in the filter inlet and outlet.
Ensure that the system is assembled without tension stress.
The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.
Commissioning
Commission the system.
Notice:
There is no bleeding provided at the filter.
Maintenance
If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the switching process in the electronic switching element is triggered, the filter element is contaminated and needs to be replaced and cleaned respectively. The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element. Decommission the system. The operating pressure is to be release on the system side.
Notice:
There is no bleeding provided at the filter.
Via the drain screw (from NG0160 fitted by default), the oil on the dirt side can be drained.
Screw off the filter bowl.
Remove the filter element from the spigot by rotating it slightly.
Clean the filter components, if necessary.
Check the seals at the filter bowl for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”.
Filter elements made of wire mesh can be cleaned. The efficiency of the cleaning process depends on the type of dirt and the amount of the pressure differential before the filter element exchange.
If the pressure differential after the filter element exchange exceeds 150 % of the value of a brand-new filter element, the filter element made of wire mesh (G…) also needs to be replaced. For detailed cleaning instructions refer to data sheet 51420.
Install the new or cleaned filter element on the spigot again by slightly rotating it.
The filter is to be assembled in reverse order.
The torque specifications (“Tightening torques” chapter) are to be observed.
Commission the system.
NOTES!
Assembly and disassembly only with depressurized system!
Tank is under pressure!
Maintenance only be specialists.
Remove the filter bowl only if it is depressurized!
Do not exchange the maintenance indicator while the filter is under pressure!
Functional and safety warranty only applicable when using genuine Bosch Rexroth spare parts!
Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.
Electronic switching elements
WE-.SP
Electronic switching elements
WE-.SP
Operating temperature -30 … +85 °CData sheet
Spare parts & repair
Electronic switching elements
WE-S02
Electronic switching elements
WE-S02
Max. operating pressure 40 bar Operating temperature -10 … +100 °CData sheet
Spare parts & repair
Pressure differential indicators for filters in pressure lines
WO-D01
Pressure differential indicators for filters in pressure lines
WO-D01
Max. operating pressure 450 bar Operating temperature -30 … +100 °CData sheet
Spare parts & repair
Classification according to the Pressure Equipment Directive
These inline filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).
For the classification, fluids from the chapter “Compatibility with permitted hydraulic fluids” have been taken into consideration.
They do not receive a CE mark.
Use in potentially explosive areas according to directive 94/9/EC (ATEX)
These inline filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.
According to DIN EN 60079-11:2012, the electronic maintenance indicators with one switching point:
WE-1SP-M12x1 and WE-1SP-EN175301-803
are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.
The inline filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:
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Zone suitability |
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Gas |
1 |
2 |
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Dust |
21 |
22 |
Possible circuit according to DIN EN 60079-14
