BOSCH REXROTH
63FLDKN0063-1X/H6XLA00-V2,2-M-S4
R928053194
Duplex Filters
Duplex filter, cast iron
BOSCH REXROTH
MATERIAL: R928053194
SUMMARY: Duplex filter, cast iron
Due to extremely high demand, please call 888-651-5712 for availability
Notice:
If the maintenance indicator is ignored when an element change is required, there is the possibility the filter will go into bypass and contaminated oil will pass to the clean side of the filter outlet. Therefore the filtration effectiveness is no longer guaranteed.
5 |
Draining dirt side |
6 |
Draining clean side |
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
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63FLDK |
‒ |
1X |
/ |
‒ |
‒ |
‒ |
‒ |
Series |
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01 |
Duplex filter, 63 bar |
63FLDK |
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Filter element |
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02 |
With filter element according to Bosch Rexroth Standard |
Without information |
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With filter element according to DIN 24550 |
N |
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Size |
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03 |
FLDKN... |
0063 |
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0100 |
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0160 |
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0250 |
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FLDK... |
0130 |
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0150 |
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Component series |
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04 |
Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) |
1X |
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Filter rating in μm |
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05 |
Absolute |
Non-woven glass fiber media, not cleanable |
H3XL |
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H6XL |
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H20XL |
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Glass fiber material generation 5, non-reusable, not cleanable |
PWR10 |
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Nominal |
Stainless steel wire mesh, cleanable |
G10 |
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G25 |
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G40 |
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G60 |
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G100 |
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Paper, not cleanable |
P10 |
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P25 |
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Pressure differential |
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06 |
Max. admissible pressure differential of the filter element 30 bar, with bypass valve |
A00 |
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Max. admissible pressure differential of the filter element 160 bar, without bypass valve |
C00 |
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Maintenance indicator |
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07 |
Maintenance indicator, mech./optical, switching pressure 0,8 bar |
V0,8 |
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Maintenance indicator, mech./optical, switching pressure 1,5 bar |
V1,5 |
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Maintenance indicator, mech./optical, switching pressure 2,2 bar |
V2,2 |
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Maintenance indicator, mech./optical, switching pressure 5,0 bar |
V5,0 |
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Seal |
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08 |
NBR seal |
M |
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FKM seal |
V |
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Connection |
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09 |
Frame size |
0063…0100 |
0130…0150 |
0160…0250 |
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Connection |
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SAE 1" |
• |
SAE flange |
S4 |
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SAE 1 1/2" |
• |
x |
S6 |
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SAE 2" |
• |
S8 |
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• |
Standard port |
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x |
Alternative connection possibility |
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Supplementary information |
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10 |
Pressure equalization line |
A |
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Bleed valve |
E |
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Additional foot mounting (standard = wall mounting) |
FB |
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Threaded coupling G 1/8 (NG0063 to 0100) and/or G 1/4 (NG0130 to 0250) at the switch housing (instead of plug screw) |
M |
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Without bypass valve (only possible in connection with filter element version A00) |
NB 1) |
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Manufacturer's inspection certificate M according to DIN 55350 T18 |
Z1 |
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1) |
Attention: If this option is selected and the switching signal of the maintenance indicator is not observed during operation, the filter element may collapse in case of pressure differentials of more than 30 bar |
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Further versions (filter materials, ship classification GL or LRS, etc.) available upon request. |
General
Size |
0063 | 0100 | 0160 | 0250 | 0130 | 0150 | |||
Installation position |
Vertical | ||||||||
Ambient temperature range 1) |
°C |
-10 … +65 | |||||||
Weight |
Filter |
kg |
23 | 26 | 64 | 69 | 33 | 36 | |
Volume |
l |
2x1.1 | 2x1.6 | 2x3.3 | 2x4.5 | 2x1.9 | 2x2.6 | ||
Material |
Filter cover |
GGG | |||||||
Filter housing |
GGG | ||||||||
Bypass valve |
Aluminum / steel / POM | ||||||||
Seals |
NBR / FKM | ||||||||
visual maintenance indicator |
V0,8; V1,5; V2,2 |
Aluminium | |||||||
V5,0 |
Brass | ||||||||
Electronic switching element |
Plastic PA 6 |
1) | short periods down to -30 °C |
For applications outside these parameters, please consult us!
Assignment: Response pressure of the maintenance indicator / cracking pressure of the bypass valve
Response pressure of the safety valve |
0.8 bar | 1.5 bar | 2.2 bar | 5 bar |
Tolerance response pressure of the safety valve |
± 0.15 bar | ± 0.2 bar | ± 0.3 bar | ± 0.5 bar |
Cracking pressure of the bypass valve |
3.5 bar | 3.5 bar | 3.5 bar | |
only possible without bypass valve | ||||
Tolerance cracking pressure of the bypass valve |
± 0.35 bar | ± 0.35 bar | ± 0.35 bar |
electrical (electronic switching element)
Electrical connection |
Round plug-in connection M12 x 1, 4-pole | Connector EN 175301-803 | ||||
Version |
WE-1SP-M12x1 | WE-2SP-M12x1 | WE-2SPSU-M12x1 | WE-1SP-EN175301-803 | ||
Contact load, direct voltage |
A |
1 | ||||
Voltage range |
150 (AC/DC) | 10 ... 30 (DC) | 250 (AC)/200 (DC) | |||
Maximum switching power with resistive load |
W |
20 | 70 | |||
Switching type |
75 % signal |
‒ | Normally open contact | ‒ | ||
100 % signal |
Changeover | Normally closed contact | ||||
2SPSU |
‒ |
Signal interconnection at 30 °C, return switching at 20 °C |
‒ | |||
LED display 1) |
‒ |
Stand-by (LED green); 75 % switching point (LED yellow); 100 % switching point (LED red) |
‒ | |||
Protection class according to DIN EN 60529 |
IP67 | IP65 | ||||
Ambient temperature range |
°C |
-25 … +85 | ||||
Weight |
Electronic switching element |
kg |
0.1 |
1) | in the electronic switching element 2SP... |
For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.
Filter element
Glass fiber material, H...XL |
Single-use element on the basis of inorganic fiber |
||
Filtration ratio according to ISO 16889 up to Δp = 5.0 bar |
Achievable oil cleanliness according to ISO 4406 [SAE-AS 4059] |
||
Particle separation |
H20XL |
ß20(c) ≥ 200 |
19/16/12 ... 22/17/14 |
PWR10 |
ß10(c) ≥ 200 |
17/14/10 ... 21/16/13 |
|
H6XL |
ß6(c) ≥ 200 |
15/12/10 ... 19/14/11 |
|
H3XL |
ß5(c) ≥ 200 |
13/10/8 ... 17/13/10 |
|
Admissible pressure differential in bar |
- A |
30 |
|
- C |
160 |
Compatibility with permitted hydraulic fluids
Hydraulic fluid |
Classification |
Suitable sealing materials |
Standards |
|
Mineral oil |
HLP |
NBR |
DIN 51524 |
|
Bio-degradable |
Insoluble in water |
HETG |
NBR |
VDMA 24568 |
HEES |
FKM |
|||
Soluble in water |
HEPG |
FKM |
VDMA 24568 |
|
Flame-resistant |
Water-free |
HFDU, HFDR |
FKM |
VDMA 24317 |
Containing water |
HFAS |
NBR |
DIN 24320 |
|
HFAE |
NBR |
|||
HFC |
NBR |
VDMA 24317 |
||
Important information on hydraulic fluids!For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us. Flame-resistant - containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P... (cellulose) may not be used, filter elements with glass fiber material (HydroClean H…XL or wire mesh G) have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling. |
hydraulic
Size |
0063 | 0100 | 0160 | 0250 | 0130 | 0150 | ||
Operating pressure |
pmax |
bar |
63 | |||||
Flow, max. |
l/min |
92 | 120 | 325 | 440 | 220 | 275 | |
Hydraulic fluid temperature range |
°C |
-10 … +100 | ||||||
Minimum conductivity of the medium |
pS/m |
300 | ||||||
Fatigue strength according to ISO 10771 |
Load cycles |
> 10⁶ with operating pressure | ||||||
Type of pressure measurement |
Pressure differential |
Filter element (measured with mineral oil HLP46 according to DIN 51524)
Spec. weight: < 0.9 kg/dm3
Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0,8 bar
Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.
63FLDKN0063-H3XL
63FLDKN0100-H3XL
63FLDK0130-H3XL
63FLDK0150-H3XL
63FLDKN0160-H3XL
63FLDKN0250-H3XL
63FLDKN0063-H10XL
63FLDKN0100-H10XL
63FLDK0130-H10XL
63FLDK0150-H10XL
63FLDKN0160-H10XL
63FLDKN0250-H10XL
Size 0063 … size 0250 with wall mounting
Dimensions in mm
Type |
Lengths / Heights |
Widths |
Depths |
Connection |
Wall mounting |
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A1 |
A2 |
A3 |
A4 |
A5 |
A6 |
A7 |
A9 |
A10 |
A11 |
A12 |
B1 |
B2 |
⌀B3 |
B4 |
B5 |
B6 |
B7 |
C1 |
C2 |
C3 |
C4 |
C5 |
C6 |
C7 |
C8 |
D1 |
E1 |
E3 |
E4 |
E5 |
E6 |
|
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
||
63FLDKN0063 | 315 | 85 | 160 | 80 | 143 | 35 | 39.5 | 44.5 | 189 | 59 | 406.5 | 120.5 | 139 | 100 | 92 | 178 | 20 | 66 | 112 | 110 | 160 | 50 | 29 | 168 | 105 | 16 | SAE 1", 3000 psi | 180 | 25 | 14 | 60 | 110 |
63FLDKN0100 | 405 | 250 | 233 | 496.5 | ||||||||||||||||||||||||||||
63FLDK0130 | 346 | 170 | 110 | 138 | 50 | 54.5 | 64.5 | 249 | 79 | 436.5 | 220 | 190 | 122 | 107 | 258 | 25 | 115 | 132 | 130 | 200 | 60 | 33 | 305 | 115 | 20 | SAE 1 1/2″, 3000 psi | ||||||
63FLDK0150 | 436 | 260 | 228 | 526.5 | ||||||||||||||||||||||||||||
63FLDKN0160 | 370 | 160 | 135 | 456.5 | 226 | 155 | 30 | 130 | SAE 2", 3000 psi | |||||||||||||||||||||||
63FLDKN0250 | 460 | 250 | 225 | 546.5 |
Size 0063 … size 0250 with floor mounting
Dimensions in mm
Type |
Lengths / Heights |
Widths |
Depths |
Connection |
Foot mounting |
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A1 |
A2 |
A3 |
A4 |
A5 |
A6 |
A7 |
A8 |
A9 |
A10 |
A11 |
A12 |
B1 |
B2 |
⌀B3 |
B4 |
B5 |
B6 |
B7 |
C1 |
C2 |
C3 |
C4 |
C5 |
C6 |
C7 |
C8 |
D1 |
E1 |
E2 |
E4 |
E5 |
E6 |
E7 |
|
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
||
63FLDKN0063-FB | 315 | 147 | 160 | 80 | 143 | 35 | 39.5 | 53.5 | 44.5 | 189 | 59 | 406.5 | 120.5 | 139 | 100 | 92 | 178 | 20 | 66 | 118 | 110 | 160 | 50 | 29 | 168 | 105 | 16 | SAE 1", 3000 psi | 180 | 25 | 14 | 60 | 110 | 65 |
63FLDKN0100-FB | 405 | 250 | 233 | 496.5 | ||||||||||||||||||||||||||||||
63FLDK0130-FB | 346 | 170 | 110 | 138 | 50 | 54.5 | 33.5 | 64.5 | 249 | 79 | 436.5 | 220 | 190 | 122 | 107 | 258 | 25 | 115 | 138 | 130 | 200 | 60 | 33 | 305 | 115 | 20 | SAE 1 1/2″, 3000 psi | 45 | 85 | |||||
63FLDK0150-FB | 436 | 260 | 228 | 526.5 | ||||||||||||||||||||||||||||||
63FLDKN0160-FB | 370 | 160 | 135 | 456.5 | 226 | 155 | 30 | 130 | SAE 2", 3000 psi | |||||||||||||||||||||||||
63FLDKN0250-FB | 460 | 250 | 225 | 546.5 |
Assembly
The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see name plate).
In the assembly, you have to distinguish between floor mounting and wall mounting.
During assembly of the filter (see also chapter “Tightening torques”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered. The filter cover may be used as lifting point. (See information on the name plate).
Perfect functioning is only guaranteed in the installation position ‒ filter cover vertically upwards . The maintenance indicator must be arranged in a well visible way.
Remove the plastic plugs in the filter inlet and outlet.
Ensure that the system is assembled without tension stress.
The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.
Tightening torques
Wall mounting |
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Series 63... |
FLDKN0063 |
FLDKN0100 |
FLDK0130 |
FLDK0150 |
FLDKN0160 |
FLDKN0250 |
|
Screw/tightening torque with |
Nm |
M12 / 37 ±10 % |
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Quantity |
4 |
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Recommended property class of screw |
8.8 |
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Minimum screw-in depth |
mm |
15 |
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Foot mounting |
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Screw/tightening torque with |
Nm |
M12 / 37 ± 10 % |
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Quantity |
4 |
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Recommended property class of screw |
8.8 |
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Minimum screw-in depth |
mm |
15 |
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Filter cover and maintenance indicator |
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Filter cover (2 x 1 piece) |
screw as far as it will go |
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Tightening torque maintenance indicator |
Nm |
50 ± 5 |
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Tightening torque cubic connector screw |
Nm |
M3 / 0,5 |
Commissioning
Bring the switching lever into central position in order to fill both filter sides.
Commission the system.
Bleed filter by opening the bleed screws or bleed valves, close when operating liquid escapes.
Switch the filter into the operating position; to do so, switch the switching lever to one of the two end positions. (See information on the name plate).
The switch-over lever is on the filter side that is in operation.
Open the optional pressure equalization line.
Maintenance
If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the electronic switching element opens / closes the circuit, the filter element is contaminated and needs to be replaced and cleaned respectively. The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element. The switch-over lever is on the filter side that is in operation. (See information on the name plate). Switch the filter over. Close the optional pressure compensation at the ball valve. Open the bleed screw or bleed valve at the decommissioned filter side in order to reduce the pressure. Via the drain screw, the oil on the dirt side can be drained. Screw off the filter cover of the filter side that is not in operation. Remove the filter element from the spigot by rotating it slightly. Remove the solenoid screw, if applicable, and check it for magnetic residues. Clean the filter components, if necessary. Check the seals for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”. Filter elements made of wire mesh can be cleaned. For detailed cleaning instructions refer to data sheet 51420. Install the new or cleaned filter element on the spigot again by slightly rotating it. The filter is to be assembled in reverse order. The torque specifications (“Tightening torques” chapter) are to be observed.Moreover required for filters with pressure equalization line (optional)
To fill the maintained filter side, open the pressure equalization line. The filter is bled via the bleed screw or the bleed valve which is still open. After fluid escapes, close the bleed screw or the bleed valve again. Ensure correct position of the switch-over lever end position. The pressure compensation remains open.Notice:
The ball valve switch-over may only be disassembled by Rexroth service personnel.
Correct position of the switching lever during filter element exchange
Notes:
Assembly and disassembly only with depressurized system! For the filter element exchange refer to “Maintenance”. Tank is under pressure! All works at the filter only be trained specialists. Remove the filter cover only if it is depressurized! Do not exchange the visual/mechanical maintenance indicator while the filter is under pressure! Do not operate the switching lever and the optional pressure equalization valve during the filter element exchange. When disassembling the filter, it has to be ensured that the system is depressurized. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1
4P Z24
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1
4P Z24
For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2Data sheet
Spare parts & repair
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line
4P Z24 +
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line
4P Z24 +
For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2Data sheet
Spare parts & repair
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line, cable shielded
4P M12 +
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line, cable shielded
4P M12 +
For sensors and valves with connector “K24”, “K35” and “K72” Cable sets M12, 4-pole, line cross-section 0.34 mm2Data sheet
Spare parts & repair
Electronic switching elements
WE-.SP
Electronic switching elements
WE-.SP
Operating temperature -30 … +85 °CData sheet
Spare parts & repair
Electronic switching elements
WE-S02
Electronic switching elements
WE-S02
Max. operating pressure 40 bar Operating temperature -10 … +100 °CData sheet
Spare parts & repair
Pressure differential indicators for filters in pressure lines
WO-D01
Pressure differential indicators for filters in pressure lines
WO-D01
Max. operating pressure 450 bar Operating temperature -30 … +100 °CData sheet
Spare parts & repair
Seal
D63FLDK
Seal
D63FLDK
Classification according to the Pressure Equipment Directive
The duplex filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED).
However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).
They do not receive a CE mark.
Use in potentially explosive areas according to directive 94/9/EC (ATEX)
The duplex filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.
According to DIN EN 60079-11:2012, the electronic maintenance indicators WE-1SP-M12x1 and WE-1SP-EN175301-803 are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.
The duplex filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:
Zone suitability |
||
Gas |
1 |
2 |
Dust |
21 |
22 |
Complete filter with mech./opt. maintenance indicator
Use/assignment |
II 2G | II 2D | ||
Assignment |
Ex II 2G c IIB TX | Ex II 2D c IIB TX | ||
Minimum conductivity of the medium |
pS/m |
300 | ||
Dust accumulation |
max. |
mm |
- | 0.5 |
Electronic switching element in the intrinsically safe electric circuit
Use/assignment |
II 2G | II 2D | ||
Assignment |
Ex II 2G Ex ib IIB T4 Gb | Ex II 2D Ex ib IIIC T100°C Db | ||
Perm. intrinsically safe electric circuit |
Ex ib IIC, Ex ic IIC | Ex ib IIIC | ||
Switching voltage Ui |
max. |
V AC/DC |
150 | |
Switching current Ii |
max. |
A |
1 | |
Switching power Pi |
max. |
1.3 W T4 Tmax 40 °C 1.0 W T4 Tmax 80 °C |
750 mW Tmax 40 °C 550 mW Tmax 100 °C |
|
Maximum surface temperature |
°C |
- | 100 1) | |
Inner capacity Ci |
neglectable | |||
Inner inductivity Li |
neglectable | |||
Dust accumulation |
max. |
mm |
- | 0.5 |
1) | The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here. |