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BOSCH REXROTH
63FLDKN0063-1X/H6XLA00-V2,2-M-S4
R928053194
Duplex Filters

Duplex filter, cast iron

$3,642.54

BOSCH REXROTH

MATERIAL:  R928053194

SUMMARY:  Duplex filter, cast iron

Due to extremely high demand, please call 888-651-5712 for availability

Notice:

If the maintenance indicator is ignored when an element change is required, there is the possibility the filter will go into bypass and contaminated oil will pass to the clean side of the filter outlet. Therefore the filtration effectiveness is no longer guaranteed.

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

5

Draining dirt side

6

Draining clean side

01

02

03

04

05

06

07

08

09

10

63FLDK

1X

/

Series

01

Duplex filter, 63 bar

63FLDK

Filter element

02

With filter element according to Bosch Rexroth Standard

Without information

With filter element according to DIN 24550

N

Size

03

FLDKN...

0063

0100

0160

0250

FLDK...

0130

0150

Component series

04

Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)

1X

Filter rating in μm

05

Absolute
(ISO 16889; βx(c) ≥ 200)

Non-woven glass fiber media, not cleanable

H3XL

H6XL

H20XL

Glass fiber material generation 5, non-reusable, not cleanable

PWR10

Nominal

Stainless steel wire mesh, cleanable

G10

G25

G40

G60

G100

Paper, not cleanable

P10

P25

Pressure differential

06

Max. admissible pressure differential of the filter element 30 bar, with bypass valve

A00

Max. admissible pressure differential of the filter element 160 bar, without bypass valve

C00

Maintenance indicator

07

Maintenance indicator, mech./optical, switching pressure 0,8 bar

V0,8

Maintenance indicator, mech./optical, switching pressure 1,5 bar

V1,5

Maintenance indicator, mech./optical, switching pressure 2,2 bar

V2,2

Maintenance indicator, mech./optical, switching pressure 5,0 bar
(only in connection with amending information "NB" or C element = without bypass)

V5,0

Seal

08

NBR seal

M

FKM seal

V

Connection

09

Frame size

0063…0100

0130…0150

0160…0250

Connection

SAE 1"

SAE flange
3000 psi

S4

SAE 1 1/2"

x

S6

SAE 2"

S8

Standard port

x

Alternative connection possibility

Supplementary information

10

Pressure equalization line

A

Bleed valve

E

Additional foot mounting (standard = wall mounting)

FB

Threaded coupling G 1/8 (NG0063 to 0100) and/or G 1/4 (NG0130 to 0250) at the switch housing (instead of plug screw)

M

Without bypass valve (only possible in connection with filter element version A00)

NB 1)

Manufacturer's inspection certificate M according to DIN 55350 T18

Z1

1)

Attention: If this option is selected and the switching signal of the maintenance indicator is not observed during operation, the filter element may collapse in case of pressure differentials of more than 30 bar

Further versions (filter materials, ship classification GL or LRS, etc.) available upon request.

General

Size

0063 0100 0160 0250 0130 0150

Installation position

Vertical

Ambient temperature range 1)

°C

-10 … +65

Weight

Filter

kg

23 26 64 69 33 36

Volume

l

2x1.1 2x1.6 2x3.3 2x4.5 2x1.9 2x2.6

Material

Filter cover

GGG

Filter housing

GGG

Bypass valve

Aluminum / steel / POM

Seals

NBR / FKM

visual maintenance indicator

V0,8; V1,5; V2,2

Aluminium

V5,0

Brass

Electronic switching element

Plastic PA 6
1) short periods down to -30 °C

For applications outside these parameters, please consult us!

Assignment: Response pressure of the maintenance indicator / cracking pressure of the bypass valve

Response pressure of the safety valve

0.8 bar 1.5 bar 2.2 bar 5 bar

Tolerance response pressure of the safety valve

± 0.15 bar ± 0.2 bar ± 0.3 bar ± 0.5 bar

Cracking pressure of the bypass valve

3.5 bar 3.5 bar 3.5 bar
only possible without bypass valve

Tolerance cracking pressure of the bypass valve

± 0.35 bar ± 0.35 bar ± 0.35 bar

electrical (electronic switching element)

Electrical connection

Round plug-in connection M12 x 1, 4-pole Connector EN 175301-803

Version

WE-1SP-M12x1 WE-2SP-M12x1 WE-2SPSU-M12x1 WE-1SP-EN175301-803

Contact load, direct voltage

A

1

Voltage range

150 (AC/DC) 10 ... 30 (DC) 250 (AC)/200 (DC)

Maximum switching power with resistive load

W

20 70

Switching type

75 % signal

Normally open contact

100 % signal

Changeover Normally closed contact

2SPSU

Signal interconnection at 30 °C,
return switching at 20 °C

LED display 1)

Stand-by (LED green);
75 % switching point (LED yellow);
100 % switching point (LED red)

Protection class according to DIN EN 60529

IP67 IP65

Ambient temperature range

°C

-25 … +85

Weight

Electronic switching element

kg

0.1
1) in the electronic switching element 2SP...

For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.

Filter element

Glass fiber material, H...XL

Single-use element on the basis of inorganic fiber

Filtration ratio according to ISO 16889 up to Δp = 5.0 bar

Achievable oil cleanliness according to ISO 4406 [SAE-AS 4059]

Particle separation

H20XL

ß20(c) ≥ 200

19/16/12 ... 22/17/14

PWR10

ß10(c) ≥ 200

17/14/10 ... 21/16/13

H6XL

ß6(c) ≥ 200

15/12/10 ... 19/14/11

H3XL

ß5(c) ≥ 200

13/10/8 ... 17/13/10

Admissible pressure differential in bar

- A

30

- C

160

Compatibility with permitted hydraulic fluids

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oil

HLP

NBR

DIN 51524

Bio-degradable

Insoluble in water

HETG

NBR

VDMA 24568

HEES

FKM

Soluble in water

HEPG

FKM

VDMA 24568

Flame-resistant

Water-free

HFDU, HFDR

FKM

VDMA 24317

Containing water

HFAS

NBR

DIN 24320

HFAE

NBR

HFC

NBR

VDMA 24317

Important information on hydraulic fluids!

For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us. Flame-resistant - containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P... (cellulose) may not be used, filter elements with glass fiber material (HydroClean H…XL or wire mesh G) have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

hydraulic

Size

0063 0100 0160 0250 0130 0150

Operating pressure

pmax

bar

63

Flow, max.

l/min

92 120 325 440 220 275

Hydraulic fluid temperature range

°C

-10 … +100

Minimum conductivity of the medium

pS/m

300

Fatigue strength according to ISO 10771

Load cycles

> 10⁶ with operating pressure

Type of pressure measurement

Pressure differential

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0,8 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

63FLDKN0063-H3XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0100-H3XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDK0130-H3XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDK0150-H3XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0160-H3XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0250-H3XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0063-H10XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0100-H10XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDK0130-H10XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDK0150-H10XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0160-H10XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

63FLDKN0250-H10XL

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron
technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Size 0063 … size 0250 with wall mounting

Dimensions in mm

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Type

Lengths / Heights

Widths

Depths

Connection

Wall mounting

A1

A2

A3

A4

A5

A6

A7

A9

A10

A11

A12

B1

B2

⌀B3

B4

B5

B6

B7

C1

C2

C3

C4

C5

C6

C7

C8

D1

E1

E3

E4

E5

E6

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

63FLDKN0063 315 85 160 80 143 35 39.5 44.5 189 59 406.5 120.5 139 100 92 178 20 66 112 110 160 50 29 168 105 16 SAE 1", 3000 psi 180 25 14 60 110
63FLDKN0100 405 250 233 496.5
63FLDK0130 346 170 110 138 50 54.5 64.5 249 79 436.5 220 190 122 107 258 25 115 132 130 200 60 33 305 115 20 SAE 1 1/2″, 3000 psi
63FLDK0150 436 260 228 526.5
63FLDKN0160 370 160 135 456.5 226 155 30 130 SAE 2", 3000 psi
63FLDKN0250 460 250 225 546.5

Size 0063 … size 0250 with floor mounting

Dimensions in mm

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Type

Lengths / Heights

Widths

Depths

Connection

Foot mounting

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

B1

B2

⌀B3

B4

B5

B6

B7

C1

C2

C3

C4

C5

C6

C7

C8

D1

E1

E2

E4

E5

E6

E7

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

63FLDKN0063-FB 315 147 160 80 143 35 39.5 53.5 44.5 189 59 406.5 120.5 139 100 92 178 20 66 118 110 160 50 29 168 105 16 SAE 1", 3000 psi 180 25 14 60 110 65
63FLDKN0100-FB 405 250 233 496.5
63FLDK0130-FB 346 170 110 138 50 54.5 33.5 64.5 249 79 436.5 220 190 122 107 258 25 115 138 130 200 60 33 305 115 20 SAE 1 1/2″, 3000 psi 45 85
63FLDK0150-FB 436 260 228 526.5
63FLDKN0160-FB 370 160 135 456.5 226 155 30 130 SAE 2", 3000 psi
63FLDKN0250-FB 460 250 225 546.5

Assembly

The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see name plate).

In the assembly, you have to distinguish between floor mounting and wall mounting.

During assembly of the filter (see also chapter “Tightening torques”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered. The filter cover may be used as lifting point. (See information on the name plate).

Perfect functioning is only guaranteed in the installation position ‒ filter cover vertically upwards  . The maintenance indicator must be arranged in a well visible way.

Remove the plastic plugs in the filter inlet and outlet.

Ensure that the system is assembled without tension stress.

The optional electric maintenance indicator is connected via the electronic switching element with 1 or 2 switching points, which is attached to the mechanical/visual maintenance indicator and held by means of the locking ring.

Tightening torques

Wall mounting

Series 63...

FLDKN0063

FLDKN0100

FLDK0130

FLDK0150

FLDKN0160

FLDKN0250

Screw/tightening torque with
μtotal =  0.14

Nm

M12 / 37 ±10 %

Quantity

4

Recommended property class of screw

8.8

Minimum screw-in depth

mm

15

Foot mounting

Screw/tightening torque with
μtotal =  0.14

Nm

M12 / 37 ± 10 %

Quantity

4

Recommended property class of screw

8.8

Minimum screw-in depth

mm

15

Filter cover and maintenance indicator

Filter cover (2 x 1 piece)

screw as far as it will go

Tightening torque maintenance indicator

Nm

50 ± 5

Tightening torque cubic connector screw
Switching element EN-175301-803

Nm

M3 / 0,5

Commissioning

Bring the switching lever into central position in order to fill both filter sides.

Commission the system.

Bleed filter by opening the bleed screws or bleed valves, close when operating liquid escapes.

Switch the filter into the operating position; to do so, switch the switching lever to one of the two end positions. (See information on the name plate).

The switch-over lever is on the filter side that is in operation.

Open the optional pressure equalization line.

Maintenance

If at operating temperature, the red indicator pin reaches out of the mechanical/visual maintenance indicator and/or if the electronic switching element opens / closes the circuit, the filter element is contaminated and needs to be replaced and cleaned respectively. The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must comply with the material number on the filter element. The switch-over lever is on the filter side that is in operation. (See information on the name plate). Switch the filter over. Close the optional pressure compensation at the ball valve. Open the bleed screw or bleed valve at the decommissioned filter side in order to reduce the pressure. Via the drain screw, the oil on the dirt side can be drained. Screw off the filter cover of the filter side that is not in operation. Remove the filter element from the spigot by rotating it slightly. Remove the solenoid screw, if applicable, and check it for magnetic residues. Clean the filter components, if necessary. Check the seals for damage and renew them, if necessary. For suitable seal kits refer to chapter “Spare parts”. Filter elements made of wire mesh can be cleaned. For detailed cleaning instructions refer to data sheet 51420. Install the new or cleaned filter element on the spigot again by slightly rotating it. The filter is to be assembled in reverse order. The torque specifications (“Tightening torques” chapter) are to be observed.

 

Moreover required for filters with pressure equalization line (optional)

To fill the maintained filter side, open the pressure equalization line. The filter is bled via the bleed screw or the bleed valve which is still open. After fluid escapes, close the bleed screw or the bleed valve again. Ensure correct position of the switch-over lever end position. The pressure compensation remains open.

Notice:

The ball valve switch-over may only be disassembled by Rexroth service personnel.

Correct position of the switching lever during filter element exchange

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast irontechnical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Notes:

Assembly and disassembly only with depressurized system! For the filter element exchange refer to “Maintenance”. Tank is under pressure! All works at the filter only be trained specialists. Remove the filter cover only if it is depressurized! Do not exchange the visual/mechanical maintenance indicator while the filter is under pressure! Do not operate the switching lever and the optional pressure equalization valve during the filter element exchange. When disassembling the filter, it has to be ensured that the system is depressurized. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

4P Z24

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1

4P Z24

For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2

Data sheet

Spare parts & repair

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line

4P Z24 +

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line

4P Z24 +

For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2

Data sheet

Spare parts & repair

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line, cable shielded

4P M12 +

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line, cable shielded

4P M12 +

For sensors and valves with connector “K24”, “K35” and “K72” Cable sets M12, 4-pole, line cross-section 0.34 mm2

Data sheet

Spare parts & repair

Electronic switching elements

WE-.SP

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Electronic switching elements

WE-S02

Electronic switching elements

WE-S02

Max. operating pressure 40 bar Operating temperature -10 … +100 °C

Data sheet

Spare parts & repair

Pressure differential indicators for filters in pressure lines

WO-D01

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Pressure differential indicators for filters in pressure lines

WO-D01

Max. operating pressure 450 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Seal

D63FLDK

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Seal

D63FLDK

Classification according to the Pressure Equipment Directive

The duplex filters for hydraulic applications are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED).

However, on the basis of the exception in article 1, section 3.6 of the PEG, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).

They do not receive a CE mark.

 

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

The duplex filters are no equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, the electronic maintenance indicators WE-1SP-M12x1 and WE-1SP-EN175301-803 are simple, electronic operating equipment not having an own voltage source. This simple, electronic operating equipment may - according to DIN EN 60079-14:2012 - in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.

The duplex filters and the electronic maintenance indicators described here can be used for the following potentially explosive areas:

Zone suitability

Gas

1

2

Dust

21

22

Complete filter with mech./opt. maintenance indicator

Use/assignment

II 2G II 2D

Assignment

Ex II 2G c IIB TX Ex II 2D c IIB TX

Minimum conductivity of the medium

pS/m

300

Dust accumulation

max.

mm

- 0.5

Electronic switching element in the intrinsically safe electric circuit

Use/assignment

II 2G II 2D

Assignment

Ex II 2G Ex ib IIB T4 Gb Ex II 2D Ex ib IIIC T100°C Db

Perm. intrinsically safe electric circuit

Ex ib IIC, Ex ic IIC Ex ib IIIC

Switching voltage Ui

max.

V AC/DC

150

Switching current Ii

max.

A

1

Switching power Pi

max.

1.3 W T4 Tmax 40 °C
1.0 W T4 Tmax 80 °C
750 mW Tmax 40 °C
550 mW Tmax 100 °C

Maximum surface temperature

°C

- 100 1)

Inner capacity Ci

neglectable

Inner inductivity Li

neglectable

Dust accumulation

max.

mm

- 0.5
1) The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here.

Possible circuit according to DIN EN 60079-14

technical illustration-63FLDKN0063-1X/H6XLA00-V2,2-M-S4-Duplex filter, cast iron

Warning!

Explosion hazard due to high temperature! The temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken so that in the potentially explosive area, the max. admissible ignition temperature is not exceeded. When using the filters in potentially explosive areas, appropriate equipotential bonding has to be ensured. The filter is preferably to be earthed via the mounting screws. It has to be noted in this connection that paintings and oxidic protective layers are not electrically conductive. Maintenance only by specialists, instruction by the machine end-user acc. to DIRECTIVE 1999/92/EC appendix II, section 1.1. During filter element exchanges, the packaging material is to be removed from the replacement element outside the potentially explosive area. Functional and safety warranty only applicable when using genuine Rexroth spare parts.