BOSCH REXROTH
450FEN0630-2X/H6XLB00-V5,0-M
R928054173
High Pressure Filters
Block mounted filter
BOSCH REXROTH
MATERIAL: R928054173
SUMMARY: Block mounted filter
Due to extremely high demand, please call 888-651-5712 for availability
The block mounting filter 450FEN is suitable for direct mounting on manifold blocks.
The filter basically consists of filter head (1), a threaded filter bowl (2), filter element (3) as well as a mechanical optical maintenance indicator (4).
Via the inlet, the hydraulic fluid reaches the filter element (3) where it is cleaned. The dirt particles filtered out collect in the filter element (3). Via the outlet, the filtered hydraulic fluid enters the hydraulic circuit.
The filter housing and all associated elements are designed so that pressure peaks – as they may occur in case of abrupt opening of large control valves due to the accelerated fluid quantity – can be securely absorbed. For sizes 0160 and larger, the standard equipment comprises a drain screw (7). A two-piece filter bowl is standard for size 1000.
By default, measuring ports are drilled at the inlet and outlet and closed with VSTI plug screws. A pressure differential measurement or venting of the filter is possible via the optional threaded coupling – order supplementary option “M”.
By default, the filter is equipped with mechanical optical maintenance indicator (4). The electronic switching element (6) which has to be ordered separately is attached to the mechanical optical maintenance indicator (4) and held by means of a locking ring.
The electronic switching elements with 1 or 2 switching points are connected via a mating connector according to IEC-60947-5-2 or via a cable connection according to EN17301-803.
450FEN0160
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01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
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450FE |
N |
‒ |
2X |
/ |
B00 |
‒ |
‒ |
‒ |
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Series |
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01 |
Block mounting filter 450 bar |
450FE |
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Filter element |
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02 |
with filter element according to DIN 24550 |
N |
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Size |
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03 |
FEN... (filter element according to DIN 24550) |
0040 |
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0063 |
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0100 |
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0160 |
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0250 |
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0400 |
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0630 |
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1000 |
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Component series |
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04 |
Component series 20 ... 29 (20 ... 29: unchanged installation and connection dimensions) |
2X |
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Filter rating in μm |
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05 |
Absolute |
Glass fiber material, not cleanable |
H3XL |
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H6XL |
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H20XL |
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Glass fiber material generation 5, non-reusable, not cleanable |
PWR10... |
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Nominal |
Stainless steel wire mesh, cleanable |
G10 |
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G25 |
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G100 |
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Pressure differential |
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06 |
max. admissible pressure differential of the filter element 330 bar, without bypass valve |
B00 |
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Maintenance indicator |
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07 |
Maintenance indicator, mech./optical, switching pressure 2,2 bar |
V2,2 |
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Maintenance indicator, mech./optical, switching pressure 5,0 bar |
V5,0 |
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Maintenance indicator, mech./optical, switching pressure 8,0 bar |
V8,0 |
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Seal |
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08 |
NBR seal |
M |
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FKM seal |
V |
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Supplementary information |
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09 |
additional threaded couplings, G 1/4, at the inlet and outlet |
M |
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Manufacturer's inspection certificate M according to DIN 55350 T18 |
Z1 |
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Ports |
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Connection |
0040-0100 |
0160-0400 |
0630-1000 |
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DN18 |
• |
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DN32 |
• |
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DN50 |
• |
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• |
Standard |
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general
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Size |
0040 | 0063 | 0100 | 0160 | 0250 | 0400 | 0630 | 1000 | ||
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Installation position |
vertical | |||||||||
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Ambient temperature range 1) |
°C |
-10 … +65 | ||||||||
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Storage conditions 2) |
Seal |
°C |
-40 ... +65 | |||||||
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Seal FKM |
°C |
-20 ... +65 | ||||||||
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Weight |
Filter |
kg |
5.7 | 6.4 | 7.25 | 18.5 | 20.5 | 24.5 | 56 | 92 |
|
Filter bowl |
kg |
1.33 | 2.1 | 5.52 | 8.02 | 12.21 | 21.36 | 45.34 | ||
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Volume |
l |
0.32 | 0.47 | 0.68 | 1.68 | 2.25 | 3.25 | 4.9 | 6.9 | |
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Material |
Filter head |
GGG | ||||||||
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Filter bowl |
Steel | |||||||||
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Seals |
NBR / FKM | |||||||||
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visual maintenance indicator |
Brass | |||||||||
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Electronic switching element |
Plastic PA6 | |||||||||
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Surface requirement tank hydraulic block |
Roughness depth Rzmax. |
µm |
4 | |||||||
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Flatness tE max. |
mm |
0.05 | ||||||||
| 1) | short periods down to -30 °C |
| 2) | max. relative air humidity 65 % |
For applications outside these parameters, please consult us!
hydraulic
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Size |
0040 | 0063 | 0100 | 0160 | 0250 | 0400 | 0630 | 1000 | ||
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Max. operating pressure |
pmax |
bar |
450 | |||||||
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Flow, max. |
51 l/min | 62 l/min | 68 l/min | 246 l/min | 300 l/min | 346 l/min | 465 l/min | 518 l/min | ||
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Operating temperature range |
-10 … +100 °C | |||||||||
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Hydraulic fluid temperature range |
-10 … +100 °C | |||||||||
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Minimum conductivity of the medium |
300 pS/m | |||||||||
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Fatigue strength according to ISO 10771 1) |
> 10⁶ with operating pressure | |||||||||
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Type of pressure measurement |
Pressure differential | |||||||||
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Filtration direction |
From the outside to the inside | |||||||||
| 1) | Load cycles |
Assignment: Response pressure of the maintenance indicator / cracking pressure of the bypass valve
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Type |
450FEN...-V2,2... | 450FEN...-V5,0... | 450FEN...-V8,0... |
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Response pressure of the safety valve |
2.2 bar | 5 bar | 8 bar |
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Tolerance response pressure of the safety valve |
± 0.3 bar | ± 0.5 bar | ± 0.8 bar |
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Cracking pressure of the bypass valve |
only possible without bypass valve | only possible without bypass valve | only possible without bypass valve |
electrical (electronic switching element)
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Electrical connection |
Round plug-in connection M12x1, 4-pole | Connector EN 175301-803 | ||||
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Version |
WE-1SP-M12x1 | WE-2SP-M12x1 | WE-2SPSU-M12x1 | WE-1SP-EN175301-803 | ||
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Contact load, direct voltage |
A |
1 | ||||
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Voltage range |
150 (AC/DC) | 10...30 (DC) | 250 (AC)/200 (DC) | |||
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Maximum switching power with resistive load |
W |
20 | 70 | |||
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Switching type |
75 % signal |
‒ | Normally open contact | ‒ | ||
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100 % signal |
Changeover | Normally closed contact | ||||
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2SPSU |
‒ |
Signal interconnection at 30 °C, return switching at 20 °C |
‒ | |||
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LED display 1) |
‒ |
Stand-by (LED green); 75% switching point (LED yellow); 100% switching point (LED red) |
‒ | |||
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Protection class according to DIN EN 60529 |
IP67 | IP65 | ||||
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Ambient temperature range |
°C |
-25 … +85 | ||||
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Weight |
Electronic switching element |
kg |
0.1 | |||
| 1) | in the electronic switching element 2SP... |
For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.
Filter element
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Glass fiber material, H...XL |
Single-use element on the basis of inorganic fiber |
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Filtration ratio according to ISO 16889 up to Δp = 5.0 bar |
Achievable oil cleanliness according to ISO 4406 [SAE-AS 4059] |
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Particle separation |
H20XL |
ß20(c) ≥ 200 |
19/16/12 ... 22/17/14 |
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PWR10 |
ß10(c) ≥ 200 |
17/14/10 ... 21/16/13 |
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H6XL |
ß6(c) ≥ 200 |
15/12/10 ... 19/14/11 |
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H3XL |
ß5(c) ≥ 200 |
13/10/8 ... 17/13/10 |
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pressure differential in bar |
- B00 |
330 |
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Important information on hydraulic fluids!
For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us. Flame-resistant - containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P may not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.Compatibility with permitted hydraulic fluids
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Hydraulic fluid |
Classification |
Suitable sealing materials |
Standards |
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Mineral oil |
HLP |
NBR |
DIN 51524 |
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Bio-degradable |
Insoluble in water |
HETG |
Notice: |
NBR |
VDMA 24568 |
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HEES |
FKM |
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Soluble in water |
HEPG |
FKM |
VDMA 24568 |
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Flame-resistant |
Water-free |
HFDU, HFDR |
FKM |
VDMA 24317 |
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Containing water |
HFAS |
NBR |
DIN 24320 |
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HFAE |
NBR |
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HFC |
NBR |
VDMA 24317 |
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Important information on hydraulic fluids!For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us. Flame-resistant - containing water: Due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper P may not be used, filter elements with glass fiber material have to be used instead. Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling. |
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(measured with mineral oil HLP46 according to DIN 51524)
Spec. weight: < 0.9 kg/dm3
Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 1,5 bar
Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.
450FEN0040-H3XL
450FEN0063-H3XL
450FEN0100-H3XL
450FEN0250-H3XL
450FEN0400-H3XL
450FEN0630-H3XL
450FEN1000-H3XL
450FEN0040-H6XL
450FEN0063-H6XL
450FEN0100-H6XL
450FEN0160-H6XL
450FEN0250-H6XL
450FEN0400-H6XL
450FEN0630-H6XL
450FEN0160-H3XL
450FEN1000-H6XL
450FEN0040-1000
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Type |
A1 |
A2 |
A3 1) |
A4 |
A5 |
A6 |
A7 |
B1 |
⌀B2 |
⌀B3 |
B4 |
B5 |
B6 |
B7 |
B8 |
⌀C1 |
⌀C2 |
C3 |
C4 |
C5 |
C6 |
C7 |
⌀C8 |
SW |
|
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
mm |
||
| 450FEN0040 | 216 | 130 | 80 | 51.7 | 80 | 42.5 | 47 | 80 | 90 | 64 | 24 | 49 | 8 | 30 | 55 mm | 14 | 23 | 28 | 27 | 12 | 45 | 57 | 14 | 24 |
| 450FEN0063 | 279 | |||||||||||||||||||||||
| 450FEN0100 | 369 | |||||||||||||||||||||||
| 450FEN0160 | 335 | 173 | 140 | 120 | 47.5 | 57 | 140 | 150 | 114 | 39 | 79 | 4 | 50 | 75 mm | 32 | 47.5 | 52 | 28.5 | 22.5 | 60 | 95 | 23 | 32 | |
| 450FEN0250 | 425 | |||||||||||||||||||||||
| 450FEN0400 | 575 | |||||||||||||||||||||||
| 450FEN0630 | 653 | 239 | 160 | 75 | 86 | 190 | 195 | 141 | 41 | 101.5 | 65 | 100 mm | 50 | 60 | 67 | 41 | 25 | 86 | 140 | 27 | 41 | |||
| 450FEN1000 | 886 | 630 | 188 |
| 1) | Servicing height for filter element exchange |
The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see type plate). During assembly of the filter (see also chapter “Tightening torques”), the flow direction (direction arrows) and the required servicing height of the filter element (see chapter “Dimensions”) are to be considered. Filter element exchange is made easiest when the filter bowl is oriented downward. The maintenance indicator must be arranged so it is easily viewed in operation. Remove the plastic plugs from the filter inlet and outlet. Ensure that the system is assembled without tension stress. The optional electronic maintenance indicator is connected via the electronic switching element with one or two switching points, which is attached to the mechanical optical maintenance indicator and held by means of the locking ring.
WARNING!
Assemble and disassemble only with depressurized system! Filter is under pressure! Remove the filter bowl only if it is not under pressure! Do not exchange the mechanical-optical maintenance indicator while the filter is under pressure!Notices:
All maintenance of the filter should be performed by trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.Tightening torques
|
Fastening |
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Series 450... |
FEN0040 |
FEN0063 |
FEN0100 |
FEN0160 |
FEN0250 |
FEN0400 |
FEN0630 |
FEN1000 |
|
|
Screw/tightening torque with |
Nm |
M12x35 / |
M20x60 / |
M24x65 / |
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Quantity |
4 |
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Recommended property class of screw |
8.8 |
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Filter bowl and maintenance indicator |
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Tightening torque maintenance indicator |
Nm |
50 ± 5 |
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Tightening torque cubic connector screw |
Nm |
M3 / 0,5 |
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Commission the system.
Notice:
There is no bleeding provided at the filter.
However, all sizes have optional threaded couplings which may also be used for bleeding.
WARNING!
Assemble and disassemble only with depressurized system! Filter is under pressure! Remove the filter bowl only if it is not under pressure! Do not exchange the mechanical-optical maintenance indicator while the filter is under pressure!
Notices:
All maintenance of the filter should be performed by trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.If at operating temperature, the red indicator pin reaches out of the mechanical optical maintenance indicator and/or if the electronic switching element opens / closes the circuit, the filter element is contaminated and needs to be replaced or cleaned respectively. The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must correspond to the material number on the filter element. Decommission the system. The operating pressure is to be built up on the system side.
Notice:
There is no bleeding provided at the filter.
However, all sizes have optional threaded couplings which may also be used for bleeding.
Using the drain plug (for sizes 0160 and larger) drain the oil from the filter bowl. Unscrew filter bowl (or base with size 1000). Remove the filter element from the spigot by rotating it slightly. Clean the filter components, if necessary. Check the seals at the filter bowl for damage and replace them, if necessary. For suitable seal kits refer to chapter “Spare parts”. Filter elements made of wire mesh can be cleaned. For detailed cleaning instructions refer to data sheet 51420. Install the new or cleaned filter element on the spigot again by slightly rotating it. The filter is to be assembled in reverse order. Please note: Screw in the filter bowl to the stop, unscrew the filter bowl again by 1/8 to 1/2 rotation so that the filter bowl does not get stuck due to the pressure pulsation and can be loosened easily during maintenance work. The torque specifications ("Assembly” chapter) are to be observed.
WARNING!
Assemble and disassemble only with depressurized system! Filter is under pressure! Remove the filter bowl only if it is not under pressure! Do not exchange the mechanical-optical maintenance indicator while the filter is under pressure!
Notices:
All maintenance of the filter should be performed by trained specialists. Functioning and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1
4P Z24
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1
4P Z24
For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2Data sheet
Spare parts & repair
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line
4P Z24 +
Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line
4P Z24 +
For sensors and valves with connector “K24”, “K35” and “K72” Mating connectors M12, 4-pole, line cross-section 0.75 mm2Data sheet
Spare parts & repair
Electronic switching elements
WE-.SP
Electronic switching elements
WE-.SP
Operating temperature -30 … +85 °CData sheet
Spare parts & repair
Electronic switching elements
WE-S02
Electronic switching elements
WE-S02
Max. operating pressure 40 bar Operating temperature -10 … +100 °CData sheet
Spare parts & repair
Pressure differential indicators for filters in pressure lines
WO-D01
Pressure differential indicators for filters in pressure lines
WO-D01
Max. operating pressure 450 bar Operating temperature -30 … +100 °CData sheet
Spare parts & repair
Classification according to the Pressure Equipment Directive
The block mounting filter for hydraulic applications according to 51467 are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, based on the exception in article 1, section 3.6 of the PED, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19). The fluids from the chapter “Compatibility with approved pressure fluids” were considered for the classification.
They do not receive a CE mark.
Use in potentially explosive areas according to directive 94/9/EC (ATEX)
The block mounting filter according to 51467 are not equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.
According to DIN EN 60079-11:2012, electronic maintenance indicators with a switching point:
WE-1SP-M12x1 R928028409
WE-1SP-EN175301-803 R928036318
are simple, electronic operating equipment that do not have an own voltage source. This simple, electronic operating equipment may – according to DIN EN 60079-14:2012 – in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.
The block mounting filters and the electronic maintenance indicators described here can be used for the following explosive areas
|
Zone suitability |
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|
Gas |
1 |
2 |
|
Dust |
21 |
22 |
Complete filter with mech./opt. maintenance indicator
|
Use/assignment |
II 2D | II 2G | ||
|
Assignment |
Ex II 2D c IIB TX | Ex II 2G c IIB TX | ||
|
Minimum conductivity of the medium |
pS/m |
300 | ||
|
Dust accumulation |
max. |
mm |
0.5 | - |
Electronic switching element in the intrinsically safe electric circuit
|
Use/assignment |
II 2D | II 2G | ||
|
Assignment |
Ex II 2D Ex ib IIIC T100°C Db | Ex II 2G Ex ib IIB T4 Gb | ||
|
Perm. intrinsically safe electric circuit |
Ex ib IIIC | Ex ib IIC, Ex ic IIC | ||
|
Switching voltage Ui |
max. |
V AC/DC |
150 | |
|
Switching current Ii |
max. |
A |
1 | |
|
Switching power Pi |
max. |
750 mW Tmax 40 °C 550 mW Tmax 100 °C |
1.3 W T4 Tmax 40 °C 1.0 W T4 Tmax 80 °C |
|
|
Maximum surface temperature 1) |
°C |
100 | - | |
|
Inner capacity Ci |
neglectable | |||
|
Inner inductivity Li |
neglectable | |||
|
Dust accumulation |
max. |
mm |
0.5 | - |
| 1) | The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here. |
Possible circuit according to DIN EN 60079-14
